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5

TVS 410

Operating instructions

Hinge safety switch

EN

4.4  Door gap calculation

Calculation of the door gap depending on the opening angle, door width 

and overlapping

A

10°

B

C

100

5.2

7.0

8.7

10.4

12.2

13.9

15.6

17.4

150

7.8

10.5

13.1

15.7

18.3

20.9

23.5

26.0

200

10.5

13.9

17.4

20.9

24.4

27.8

31.3

34.7

250

13.1

17.4

21.8

26.1

30.5

34.8

39.1

43.3

300

15.7

20.9

26.1

31.3

36.5

41.7

46.9

52.1

350

18.3

24.4

30.5

36.6

42.6

48.7

54.7

60.7

400

20.9

27.9

34.8

41.8

48.7

55.6

62.5

69.4

450

23.5

31.4

39.2

47.0

54.8

62.6

70.4

78.1

500

26.2

34.9

43.6

52.2

60.9

69.6

78.2

86.8

550

28.8

38.3

47.9

57.5

67.0

76.5

86.0

95.5

600

31.4

41.8

52.3

62.7

73.1

83.5

93.8

104.1

650

34.0

45.3

56.6

67.9

79.2

90.4

101.6 112.8

700

36.6

48.8

61.0

73.1

85.3

97.4

109.4 121.5

750

39.2

52.3

65.3

78.4

91.4

104.3 117.3 130.2

800

41.8

55.8

69.7

83.6

97.4

111.3 125.1 138.8

850

44.5

59.3

74.0

88.8

103.5 118.2 132.9 147.5

900

47.1

62.7

78.4

94.0

109.6 125.2 140.7 156.2

950

49.7

66.2

82.8

99.3

115.7 132.1 148.5 164.9

1.00

52.3

69.7

87.1

104.5 121.8 139.1 156.4 173.6

1.050 54.9

73.2

91.5

109.7 127.9 146.1 164.2 182.2

1.10

57.5

76.7

95.8

114.9 134.0 153.0 172.0 190.9

1.15

60.2

80.2

100.2 120.1 140.1 160.0 179.8 199.6

1.20

62.8

83.7

104.5 125.4 146.2 166.9 187.6 208.3

1.25

65.4

87.2

108.9 130.6 152.3 173.9 195.4 217.0

1.30

68.0

90.6

113.2 135.8 158.4 180.8 203.3 225.6

1.35

70.6

94.1

117.6 141.0 164.4 187.8 211.1 234.3

1.40

73.2

97.6

122.0 146.3 170.5 194.7 218.9 243.0

1.45

75.8

101.1 126.3 151.5 176.6 201.7 226.7 251.7

1.50

78.5

104.6 130.7 156.7 182.7 208.7 234.5 260.3

A: Door opening angle "β"

B: Door width "C" in mm

C: Door gap "D" in millimeters for overlapping "B" = 0 mm

Calculation example

The actual door gap "D1" is calculated using door gap "D" calculated by 

means of the table above minus the overlapping "B" of door and frame:

D1 = D – B

Example: 

A safety guard with a 40 mm aluminium profile of 950 mm long must be 

protected by means of a TVS 410. According to the technical datasheet, 

the safety contact of the TVS 410 opens at 3° in new state (10° at the 

end of lifetime). According to the table above, this results in a door gap 

of approx. 49.7 mm in new state.  

The actual door gap, calculated according to the formula above  

D1 = D – B, is (49.7 – 40 = 9.7); D1 = 9.7 mm .  

At the end of the lifetime, the door gap is approx. 164.9 mm and the 

actual door gap (164.9 – 40 = 124.9); D1 = 124.9 mm. 

C

β

D1

D

B

5.  Set-up and maintenance

Functional testing

The safety function of the safety components must be tested.  

The following conditions must be previously checked and met: 

1. Correct fixing of the component

2. Check the integrity of the cable entry and connections

3.  Check the switch enclosure for damage

5.1  Maintenance

We recommend a regular visual inspection and functional test,  

including the following steps:

1. Check fitting of the hinge safety switch

2. Remove particles of dust and soiling

3. Check cable entry and connections

4. Examination of the switching angle

Damaged or defective components must be replaced.

6.   Disassembly and disposal

6.1  Disassembly

The safety switchgear must be disassembled in a de-energised  

condition only.

6.2  Disposal

The safety switchgear must be disposed of in an appropriate manner  

in accordance with the national prescriptions and legislations.

Summary of Contents for TVS 410

Page 1: ...d by the manufac turer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instruc tions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Further technical information can be...

Page 2: ...for fitting on profile sections and existing equipment Hinge safety switches can only be used for applications in which the hazardous condition is terminated without delay e g run on movements when the safety guard is opened The user must evaluate and design the safety chain in accordance with the relevant standards and depending on the required safety level 2 4 Technical data Standards IEC 60947 ...

Page 3: ...1 21 5 90 M16x1 5 51 40 6 1 55 51 51 25 5 41 5 25 5 41 5 22 11 4 4 Electrical connection 4 1 General information for electrical connection The electrical connection may only be carried out by author ised personnel in a de energised condition For the cable en try only suitable cable glands and for the connector suitable plugs with an appropriate degree of protection must be used 1 Open the enclosur...

Page 4: ...djustment tool must be inserted in the adjustment opening 1 and torn down by making lateral movements 2 with the tool Fig 7 After the desired switching point is set the opening of the set ting option imperatively must be sealed with a blanking plug This measure prevents tampering at the set switching point within the meaning of EN 1088 paragraph 5 7 and therefore avoids any loss of the safety func...

Page 5: ... 1 50 78 5 104 6 130 7 156 7 182 7 208 7 234 5 260 3 A Door opening angle β B Door width C in mm C Door gap D in millimeters for overlapping B 0 mm Calculation example The actual door gap D1 is calculated using door gap D calculated by means of the table above minus the overlapping B of door and frame D1 D B Example A safety guard with a 40 mm aluminium profile of 950 mm long must be protected by ...

Page 6: ...ersal GmbH Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com Place and date of issue Wuppertal September 9 2009 Authorised signature Heinz Schmersal Managing Director EC Declaration of conformity Translation of the original declarat...

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