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2

Operating instructions

Safety switch

TZG

EN

1.6  Warning about misuse

In case of improper use or manipulation of the safety 

switchgear, personal hazards or damages to machinery 

or plant components cannot be excluded The relevant 

requirements of the standard ISO 14119 must be observed

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

TZG 

➀➁

/

No. Option

Description

Slow action

P

Snap action only 1 NC /1 NO contact

01

Head positioned to the front

02

Head positioned to the left

03

Head positioned to the right

04

Head positioned to the rear

103

1 NC contact / 1 NO contact

110

2 NC contacts

1103

2 NC contact / 1 NO contact

3330

3 NC

Not all component variants, which are possible according to this order 

code, are available

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and 

therefore the compliance with the Machinery Directive is 

maintained

2.2  Special versions

For special versions, which are not listed in the order code below 21, 

these specifications apply accordingly, provided that they correspond to 

the standard version

2.3  Purpose

The safety switch has been designed to prevent, in conjunction with the 

control part of a machine, movable safety guards from being opened 

before hazardous conditions have been eliminated They are also 

suitable for fitting on profile sections and existing equipment

Safety switches can only be used for applications, in which 

the hazardous situation is terminated without delay (eg run-

on movements) when the safety guard is opened

When the safety guard is opened, the NC contacts are positively 

opened and the NO contacts are closed

The user must evaluate and design the safety chain in  accordance with 

the relevant standards and on the required safety level

2.4  Technical data

Standards:

 

IEC 60947-5-1; EN ISO 13849-1;  

ISO 14119; BG-GS-ET-15

Enclosure:

 

glass-fibre reinforced thermoplastic, self-extinguishing

Actuator:

 steel

Contact material:

 Silver

Protection class:

 IP67

Contact type:

 

change-over with double break Zb,  

or 2 NC contacts, or 3 NC contacts,  

galvanically separated contact bridges

Switching system:

 

A

 IEC 60947-5-1; slow action,  

NC contact with positive break

Connection:

 

screw terminals

Cable type:

 

solid wire

Cable section:

 

0,5 … 2,5 mm²

Cable type:

 

stranded wire

Cable section

 

0,5  … 1,5 mm²,  

with conductor ferrules,

Cable entry:

 

M20 × 1,5

Actuating speed:

 

02 m/s

Actuating frequency:

 

max 1200 operations/h

Mechanical life:

 

> 1 million operations

Ambient temperature:

 

−25 °C … +70 °C

Utilisation category:

 

AC-15, DC-13

I

e

/U

e

:

 

8 A / 230 VAC;  5 A / 24 VDC  

only TZGP: 6 A / 230 VAC; 4 A / 24 VDC

U

i

:

 

400 V  

only TZGP 250V

U

imp

:

 

25 kV

I

the

:

 

10 A

U

s

:

 

24 VAC/DC 110/230 VAC

Max fuse rating:

 

10 A gG D-fuse

2.5  Safety classification

Standards:

 

EN ISO 13849-1

B

10d

 (NC contact):

 2000000

B

10d

 (NO contact) at 10% ohmic contact load:

 1000000

Service life: 

20 years

MTTF

B

d x

x

h

s/h

3600

D

10D

op

op

op

n

0,1 x n

op

t

cycle

3.  Mounting

3.1  General mounting instructions

3/2 mounting holes are provided for fixing the switch The safety 

switch must not be used as end stop Any mounting position The 

mounting position however must be chosen so that the components 

are protected against soiling and damage In case of painting activities, 

the components must be covered The supplied fixing material must 

be used If another actuating direction is desired, the four screws of 

the actuating head must be loosened Turn the actuating head in the 

desired direction and retighten the screws (tightening torque 05 Nm)  

The default screws installed in the actuating head can be replaced with 

the supplied tamperproof screws

Mounting of the actuators:

 See mounting instructions actuators

Please observe the remarks of the standards EN ISO 12100, 

EN 953 and ISO 14119

The 3-pole variants can only be connected to 2 screw points  

For stability reasons, at least the hatched area shown on the 

image must be provided as full contact surface

Summary of Contents for TZG

Page 1: ... used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing saf...

Page 2: ... the safety guard is opened When the safety guard is opened the NC contacts are positively opened and the NO contacts are closed The user must evaluate and design the safety chain in accordance with the relevant standards and on the required safety level 2 4 Technical data Standards IEC 60947 5 1 EN ISO 13849 1 ISO 14119 BG GS ET 15 Enclosure glass fibre reinforced thermoplastic self extinguishing...

Page 3: ...are shown with safety guard closed TZG 103 TZGP TZG 110 11 23 12 24 11 21 12 22 TZG 1103 TZG 3330 11 21 33 12 22 34 11 21 31 12 22 32 5 Set up and maintenance 5 1 Functional testing The safety function of the safety components must be tested The following conditions must be previously checked and met 1 Check the free movement of the actuating element 2 Check the integrity of the cable entry and co...

Page 4: ... TZG Type See ordering code Description of the component Positive break position switch with separate actuator for safety functions Relevant Directives Machinery Directive RoHS Directive 2006 42 EC 2011 65 EU Applied standards DIN EN 60947 5 1 2010 DIN EN ISO 14119 2014 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal The currently v...

Page 5: ...50 99 4 35 54 50 30 20 M 6 40 14 36 Rmin 650 Rmin 175 Flexible actuator TZ COF HIS 1 Flexible actuator TZ COF HIS 2 Flexible actuator TZ CORF HIS 1 Flexible actuator TZ CORF HIS 2 Ordering details Flexible actuator TZ COF HIS 1 Flexible actuator TZ COF HIS 2 Flexible actuator TZ CORF HIS 1 Flexible actuator TZ CORF HIS 2 System components 12 32 20 4 2 15 4 2 3 8 47 5 12 5 Rmin 250 Rmin 160 4 2 20 ...

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