Schmid & Wezel EFA 202, Original Operating Instructions

Page 1: ...EFA bung dropper Translation of the original operating instructions EN Schmid Wezel GmbH www efa germany com V 05 2021 EFA bung dropper EFA 202 EFA 203 EFA 204 ...

Page 2: ...duced in whole or in part used for competitive purposes without our authorisation or made available to third parties without our consent Any changes or amendments to these operating instructions are only allowed to be made by us otherwise any warranty claim against us will be void Schmid Wezel GmbH Maschinenfabrik Maybachstrasse 2 75433 Maulbronn Germany 49 7043 1020 49 704 310 278 efa verkauf efa...

Page 3: ...______________________ 13 5 1 1 Spring balancer ___________________________________________________________________ 13 5 1 2 Oil mist lubricator__________________________________________________________________ 15 5 1 3 Connecting the bung dropper ________________________________________________________ 15 5 2 Machine overview _______________________________________________________________________...

Page 4: ... and trouble free operation of the machine is observance of the following the operating instructions the company directives safety signs and danger warnings the legal provisions on occupational safety the applicable laws and regulations These operating instructions must always be kept accessible at the machine for all work to be carried out Note If the existing operating instructions have been dam...

Page 5: ...user must be advised of the inherent accident hazard and increased wear In the event of non compliance the liability shall be borne by the user alone The bung dropper is only allowed to be used in a fully functional and perfect technical state in line with the intended use in consideration of all of the safety and hazard relevant aspects with properly functioning safety devices with the equipment ...

Page 6: ...ailure to observe the operating instructions In addition the local accident prevention regulations and general safety regulations for the area of application of the machine apply Limitation of liability All technical information data and instructions for the operation of the machine contained in the operating instructions are up to date at the time of delivery They are provided to the best of the ...

Page 7: ...ferring the operating instructions to third parties without the written consent of the manufacturer Schmid Wezel GmbH is not permitted Duplication in any kind and form in whole or in part as well as the use and or communication of the contents are not permitted without written declaration of the manufacturer Note All content texts drawings pictures and other representations are protected by copyri...

Page 8: ...ways keep these operating instructions close to the machine First aid Important In the event of an accident provide FIRST AID 2 1 Safety instructions During the use of the machine dangers could arise in certain situations or through certain behaviour The measures described to protect against dangers must be observed The safety instructions are identified as shown in the following tables pictograms...

Page 9: ...ning for a relatively long period can cause permanent hearing damage Only enter the area if wearing the correct hearing protection Warning of hot surface It is not always possible to notice the presence of hot machine parts containers or materials as well as hot liquids If such a safety sign is affixed to a component care must be taken Do not touch hot surfaces without protective gloves 2 1 3 Mand...

Page 10: ...st 500 lux No other workplace should protrude into this area otherwise there is an injury hazard due to the actions carried out with the bung dropper The floor must minimise the danger of slipping on wet greasy or dirty surfaces The workplace must comply with local hygiene and workplace regulations Keep your workplace tidy and in good working condition A cluttered or messy workplace can lead to ac...

Page 11: ... 88 KWA 3 Peak sound pressure level dB A LpCpeak 93 7 KpCpeak 3 LpCpeak 94 9 KpCpeak 3 LpCpeak 94 2 KpCpeak 3 Hand arm vibration m s ahd 1 3 K 0 16 ahd 0 9 K 0 08 ahd 1 24 K 0 19 Weight kg 4 0 Tab 3 2 EFA bung dropper EFA bung dropper Usage Application EFA 202 EFA 203 008010248 008010249 Bung dropper The bung droppers described here are suitable for freeing of the bung with an hourly output of up ...

Page 12: ...rating instructions EN V 05 2021 10 of 27 3 1 Dimensions The following figures give you an overview of the dimensions of the machine Bung dropper EFA 202 part no 008010248 Bung dropper EFA 203 part no 008010249 Bung dropper EFA 204 part no 008011806 ...

Page 13: ...EN V 05 2021 11 of 27 3 2 Nameplate The nameplate is attached to the machine and contains information on the machine performance The following figure shows an example of the nameplate for the EFA machines Machine designation Part number Serial number Year of production ...

Page 14: ...when unpacking it Warning Safety instruction Do not remove the cutting edge guard for the blade until just before start up Unpacking the machine Remove all packaging materials and dispose of them in a professional and environmentally friendly manner Check the machine for possible transport damage Information on disposal and recycling can be found in chapter 11 Storage of the machine For safe stora...

Page 15: ...ring balancer is secured with a safety chain 2 see Fig 5 2 which must be secured in a fixed position irrespective of how the spring balancer is suspended The bung dropper should be positioned above the workplace on the spring balancer Use a trolley to attach the spring balancer to a higher element above the workplace or to the ceiling Hang the bung dropper with the head uppermost if possible The h...

Page 16: ...the direction of minus until the device is freely suspended and balanced at working height If it is not possible to pull out the spring balancer is blocked and readjustment is necessary Turn the screw with the socket wrench in the direction of plus until pulling out is possible and start the fine adjustment again When the bung dropper is not in use place it in such a way that there is no accidenta...

Page 17: ...must be emptied Check at regular intervals min 2x per month remove the condensation and top up with special oil For complete information about the oil mist lubricator read the operating instructions supplied with it 5 1 3 Connecting the bung dropper The bung dropper is supplied by the factory in a state that it is immediately ready for use Danger Observe the assembly sequence Danger Do not leave a...

Page 18: ... Press the operating lever 1 ON Switching off Release the operating lever 1 OFF The machine can be switched on and off at any time 6 2 Working with the bung dropper Danger Never point the device at people Danger Never reach into the rotating blade You could cut off limbs Warning Wear eye protection or protective goggles when working Hearing protection is recommended for continuous operation Also w...

Page 19: ... 5 Never work one handedly without the additional handle 4 Be especially careful when switched on Never operate the operating lever when the device is not in use After switching off the bung dropper comes to a standstill within 3 s For safe handling guiding the bung dropper must be suspended from a spring balancer see section 5 1 1 Spring balancer Vacuum system Never connect the vacuum system to t...

Page 20: ... limbs Warning Only use a genuine EFA blade 1 Unscrew screws 1 3x one after the other 2 Pull the blade 2 off the hexagonal holding fixture 3 Assembly in reverse order Tighten the 3 screws 1 evenly Ensure that the blade runs true Danger Do not leave any tool keys connected Check that the blade is tight and the keys are removed before switching on 7 2 Sharpening the blade We have established a sharp...

Page 21: ...orn parts saves costs and time 8 1 Cleaning during operation During operation clean the blades of the bung dropper with hot water after each cut After every 10 to 20 animals flush the machine with cold water by pressing the cold water valve push button see Fig 6 6 Also observe the safety instructions in the product data sheets of the cleaning agents To clean the device after working with it use a ...

Page 22: ...dues must be soaked in order to be able to remove them Put a cleaning agent in warm water Spread the solution over the surfaces to be cleaned and allow the cleaning agent to work for 15 20 minutes Wash off the dissolved dirt with warm water Disinfect the bung dropper Disinfection must always be carried out separately from cleaning Disinfectants must not be brought into contact with food Wash the e...

Page 23: ...Dismantle pneumatic motor 4 and check for damage replace if necessary 3 Blade has stopped running or runs sluggishly Motor gear unit defective or rotor blade worn See point 2 however check rotor blade 4a for wear and replace if necessary 4 Guide pin has stopped rotating Guide pin breakage or point 2 or 3 Dismantle the blade Check guide pin for breakage and replace if necessary 5 Significant wear o...

Page 24: ...0 l part no 001365636 10 2 Repair by customer service Warning Repairs are only allowed to be carried out by qualified and instructed personnel Danger Disconnect the bung dropper from the compressed air network prior to performing any repair work Warning Only use genuine EFA spare parts The EFA Service department of Schmid Wezel GmbH is at your disposal for repairs If your equipment needs to be rep...

Page 25: ...l and local environmental protection regulations Disconnect the machine from the mains power and or the pneumatic hydraulic supply Disassemble the machine completely Degrease the machine completely Dispose of used oil and components and materials contaminated with oil in accordance with the applicable environmental conditions Separate all reusable materials according to type Sort the individual re...

Page 26: ...ation of the original operating instructions EN V 05 2021 24 of 27 A1 Installation diagram Rail Spring balancer Oil mist lubricator Compressed air network Water network Air hose Water hose Vacuum hose Vacuum device Sterilizer ...

Page 27: ...nslation of the original operating instructions EN Schmid Wezel GmbH Maschinenfabrik Maybachstrasse 2 75433 Maulbronn Germany 49 7043 1020 49 7043 10278 efa verkauf efa germany de Internet http www efa germany de V 05 2021 ...