Schmid & Wezel EFA VB 215, Original Operating Instructions

Page 1: ...EFA stunning device Original operating instructions EN Schmid Wezel GmbH www efa germany com Rev 00 07 2020 EFA stunning device EFA VB 215 EFA VB 225 EFA VB 316 ...

Page 2: ... or in part used for competitive purposes without our authorisation or made available to third parties without our consent Any changes or amendments to these original operating instructions are only allowed to be made by us otherwise any warranty claim against us will be void Schmid Wezel GmbH Maschinenfabrik Maybachstrasse 2 75433 Maulbronn Germany 49 7043 1020 49 7043 10278 efa verkauf efa germa...

Page 3: ... ___________________________________________________________________ 12 5 1 2 Compressor______________________________________________________________________ 13 5 1 3 Oil mist lubricator__________________________________________________________________ 13 5 1 4 Connection of the stunning device ____________________________________________________ 13 5 1 5 Uncoupling the stunning device___________...

Page 4: ... the company directives safety signs and danger warnings the legal provisions on occupational safety the applicable laws and regulations These operating instructions must always be kept accessible at the machine for all work to be carried out Note If your operating instructions are damaged or lost you can request a new copy by stating the machine designation part number serial number and year of p...

Page 5: ... For all other types of use the user must be advised of the inherent accident hazard and increased wear In the event of non compliance the liability shall be borne by the user alone The stunning device is only allowed to be used in a fully functional and perfect technical state in line with the intended use in consideration of all of the safety and hazard relevant aspects with properly functioning...

Page 6: ...p to date at the time of delivery They are provided to the best of the manufacturer s knowledge taking into account previous experience and knowledge The manufacturer reserves the right to make technical modifications in the course of further development of the machine described in these operating instructions No claims can therefore be derived from the information figures and descriptions in thes...

Page 7: ... keep these operating instructions close to the machine First aid Important In the event of an accident provide FIRST AID Keep calm Remove injured persons from the danger area without endangering yourself Inform other employees first aiders paramedics or request help 2 1 Safety Instructions During the use of the stunning device dangers could arise in certain situations or through certain behaviour...

Page 8: ...r a relatively long period can cause permanent hearing damage Only enter the area if wearing the correct hearing protection Warning of hot surface It is not always possible to notice the presence of hot machine parts containers or materials as well as hot liquids If such a safety sign is affixed to a component care must be taken Do not touch hot surfaces without protective gloves 2 1 3 Mandatory i...

Page 9: ...rwise there is an injury hazard due to the actions carried out with the EFA stunning device The floor must minimise the danger of slipping on wet greasy or dirty surfaces The workplace must comply with local hygiene and workplace regulations Always keep your workplace tidy and in good working condition A cluttered or messy workplace can lead to accidents Take environmental influences into account ...

Page 10: ...enetration depth mm 101 concussion shot 121 Dimensions L x W x H mm 360 x 230 x 380 320 x 230 x 380 458 x 291 x 447 Weight kg 12 0 16 5 22 2 Tab 3 2 EFA stunning device overview EFA stunning device Application Application VB 215 130109610 High performance stunner air operated for cattle horses and calves for medium and large plants VB 225 130109621 High performance stunner concussion stunning for ...

Page 11: ...rating instructions EN Rev 01 01 2021 9 of 28 3 1 Dimensions The following figures give you an overview of the dimensions of the stunning device EFA VB 215 part no 130109610 EFA VB 225 part no 130109621 380 340 75 415 380 340 145 485 ...

Page 12: ... 28 EFA VB 316 part no 130109671 3 2 Nameplate The nameplate is attached to the machine and contains information on the machine performance The following figure shows an example of the nameplate for EFA machines Machine designation Part number Serial number Year of production ...

Page 13: ...ore check the machine for possible transport damage when unpacking it Unpacking the machine Remove all packaging materials and dispose of them in a professional and environmentally friendly manner Check the machine for possible transport damage Information on disposal and recycling can be found in chapter 9 Storage of the machine For safe storage of the machine it is essential to observe the follo...

Page 14: ...attached or detached Danger Please note that if the rope rebounds when unloaded it is very dangerous for people and the spring will also be irreparably damaged The maximum load specified on the nameplate must not be exceeded Also make sure that the machine does not jam either on the snap hook or on the hook of the stunning device Be careful For complete information about the spring balancer read t...

Page 15: ...e plug type fitting and release the knurled sleeve Connecting coupling VB 215 VB 225 and VB 316 see also Appendix A1 A2 1 Connect the stunning device to an oil mist lubricator compressor unit special accessory using the safety rapid action coupling connection A and spiral air hose B 2 When coupling the device the operating pressure must be 8 bar otherwise the release valve will not close and air w...

Page 16: ...essure of 12 bar VB 215 12 bar VB 225 14 bar VB 316 5 1 5 Uncoupling the stunning device Pull back the knurled sleeve of the safety rapid action coupling A see Fig 5 5 Spiral hose with coupling and hold it against the stop After venting the pressure chambers of the device bring the knurled sleeve into its initial position and pull off the spiral air hose ...

Page 17: ...lso necessary to check whether a the required operating pressure of 12 bar VB 215 heifers cows and bulls 10 bar heifers 12 bar bulls VB 225 14 bar VB 316 heifers cows calves and bulls is set b the stunning device is operational c the device does not have any leaks d the general safety instructions are observed see section 2 1 Testing the impact energy of the stunning device The test is only possib...

Page 18: ...ead 2 Pressing the safety button triggers the shot 3 After the shot has been fired release the release lever 1 immediately and lift the device off the animal s head 4 The cattle stunner is then ready for operation again VB 316 see Fig 6 4 and Appendix A1 1 Operate the release lever 1 on both handles 2 and place the cattle stunner with the safety bush 3 on the animal s head 2 Pressing the safety bu...

Page 19: ...form blank shots only with MEVB 100 Danger through shooting bolt Danger In the event of incorrect usage there is a direct risk of injury from kickback and damage from the stunning device Without operating the release lever 1 insert the stunner perpendicular into the guid tube of the attachment until it reaches the end Press the release lever 1 Shot fired Release the release lever Take the stunner ...

Page 20: ...andle and the hoop VB 215 and VB 225 or by both handles VB 316 Be especially careful when switched on Never operate the release lever when the device is not in use After the shot has been fired lift the device off the animal s head immediately For safer handling guiding the stunning device must be suspended from a spring balancer see section 5 1 1 Spring balancer ...

Page 21: ...f recognisable contamination It is recommended for the release valves safety bush safety button and the rocker to be cleaned daily to remove dirt Also observe the safety instructions in the product data sheets of the cleaning agents Do not use any aggressive solvents Do not use a steam blaster or high pressure cleaner Do not immerse the device in water 7 1 1 Cleaning of the stunning device Warning...

Page 22: ...ply Only use acid free brand name oil order no 001365612 Oiler setting 1 drop of oil for about 10 15 shots Regularly check that there is sufficient oil in the reservoir tank Drain condensate from the water separator regularly 8 1 2 After slaughter After completing the slaughtering disconnect the device see section 5 1 5 Uncoupling the stunning device Oil the moving parts such as release valve safe...

Page 23: ...void Danger Spare parts are only allowed to be replaced by authorised specialist personnel Danger If possible all 4 hexagon screws of the housing cover should not be loosened as they are tightened to the exact tightening torque Nm Attention If the prescribed tightening torque is not observed the threaded inserts in the housing may be stripped out 8 1 5 Oil mist lubricator Check at regular interval...

Page 24: ...rs In the event of faults that cannot be clearly localised the machine should always be returned to Schmid Wezel GmbH for repair Do not repair defective devices on site in the immediate vicinity of foodstuffs Provide all of the necessary tools and ensure that the work environment is clean 8 2 1 Return Return your waste electrical equipment to the head office of Schmid Wezel GmbH for disposal ...

Page 25: ...local environmental protection regulations Disconnect the machine from the mains power and or the pneumatic hydraulic supply Disassemble the machine completely Degrease the machine completely Dispose of used oil and components and materials contaminated with oil in accordance with the applicable environmental conditions Separate all reusable materials according to type Sort the individual reusable...

Page 26: ... Condensate drain 5 Compressed air outlet 6 Combined oil mist lubricator 7 Compressor unit 8 Air receiver Bolt Setting of the trigger point on the release valve with hexagon screw on the release lever Rocker Release valve Approx 2 rotations at 12 bar operating pressure and with the safety button not pushed in 1 5 Detail B B Hoop Handle with release lever Handle with release lever Bolt Safety bush ...

Page 27: ...the front third of the slaughter bay Spiral hose Front third Slaughter bay top edge The electrical connection must be made with a socket and main switch according to local regulations Stunning device Hoop The electrical connection must be made with a socket and main switch according to local regulations Spiral hose Place the spring balancer over the front third of the slaughter bay Alternatively c...

Page 28: ...vice Original operating instructions EN Schmid Wezel GmbH Maschinenfabrik Maybachstrasse 2 75433 Maulbronn Germany 49 7043 1020 49 7043 10278 efa verkauf efa germany de Internet http www efa germany de Rev 00 07 2020 ...