Schmidt ServoPress 605-660, Translation Of The Original Assembly Instruction

Page 1: ...Translation of the Original Assembly Instructions SCHMIDT ServoPress 605 660 ...

Page 2: ...espectively the Assembly Instructions SCHMIDT Components for automation Information describing the control and its design is contained in separate instructions For further information refer to the operating instructions of the control unit Information about the user interface of the control unit and the integrated functions is contained in separate instructions For further information refer to the...

Page 3: ...Delivery 8 3 2 Transport 8 3 3 Installation of the press 9 3 4 Mounting tools 11 3 5 Adjusting the working area 13 3 6 Connecting the press 14 4 Maintenance and servicing 15 4 1 Cleaning the press and the ram 15 4 2 Adjusting the force measurement 16 4 3 Lubricating the spindle 16 4 4 Filling the grease reservoir 16 4 5 Troubleshooting 20 4 6 Customer service 21 5 Decommissioning and disposal 22 5...

Page 4: ... in such a way that is not possible to reach into the hazard zone Any other use for any purposes other than those described above is considered contrary to its designated use The manufacturer cannot be held liable for damages resulting from this Please do not make any changes to the components The manufacturer cannot be held liable for damages resulting from this These changes are at the sole risk...

Page 5: ...f the press Therefore despite all constructive safety measures there is still a residual risk DANGER Injuries or death caused by touching live parts When carrying out assembly and maintenance work you may come into contact with parts that carry dangerous voltage during operation Touching live parts may cause death Any work on the electrical system or equipment must be carried out only by trained e...

Page 6: ...For further information refer to the Instructions for Use SCHMIDT Manual workstation respectively the Assembly Instructions SCHMIDT Components for automation 1 5 Standards and regulations Some important standards and regulations to be observed when operating a press are listed below However this list serves merely for your information SCHMIDT Technology cannot be held liable for the completeness o...

Page 7: ...erating profile The servo converter and the power supply unit are located in a switch cabinet The integrated brake is used as device for retention of ram in home position and prevents the lowering of the ram in currentless condition In case of an overload the ServoPresses 616 660 have a mechanical clutch that separates the motor from the drive The maintenance free temperature controlled fan built ...

Page 8: ... soon as possible Improper transport installation and commissioning is prone to accidents and can cause damage or malfunctions to the delivered components for which SCHMIDT Technology does not grant any liability or guarantee 3 1 Delivery Check the delivered components for visible transport damage Report any transport damage immediately to the following authorities the carrier the dispatch departm...

Page 9: ...ing location The future operating location must be designed for the weight of the press including tools Apart from weight of the press itself the stress caused by the working process dynamics and vibrations must be taken into account The space required for the press and any supply lines that may be present must be taken into account Frame optional Before start up the frame must be screwed down to ...

Page 10: ...t up the press must be screwed down to the frame or to another stable frame system For further information on the fastening bores and the weight of the component please refer to chapter 6 1 Technical data ServoPress 605 This press can be lifted by hand ServoPress 616 660 To lift the press you need a lifting equipment Screw the lifting screw s into the threaded hole s provided for this purpose This...

Page 11: ...t adequately dimensioned problems such as the production of defective parts or even damage to the press system can occur Choose your frame system according to the maximum force of your press Observe the dimensions and weight of the press used 3 4 Mounting tools DANGER Injuries caused by closing tools When working with the press there is a risk that persons will interfere with the closing action of...

Page 12: ...ning options at the ram example 1 Set screw 2 Dowel pin hole The ram has a distortion lock for the upper tool Figure 5 Distortion lock on the ram example 1 Slot ServoPress 605 2 Dowel hole ServoPress 616 660 3 Threaded hole ServoPress 616 660 Lower tool For mounting the lower tool a table bore and a T slot are available Place the lower tool on the table plate Screw the lower tool down to the table...

Page 13: ... the spindle rotation If the reference run is started in a position the value under point 3 Max stroke during reference run from home position the stroke is ended 0 5 mm above the parameterized TDC position Figure 7 Restrictions of the working stroke example Press 605 616 617 620 650 660 1 Ram extension at home pos top working pos mm 40 50 60 60 60 67 2 Max negative stroke mm 20 5 22 2 21 9 15 4 7...

Page 14: ...ed out only by trained electricians or by specially instructed persons under the control and supervision of a trained electrician and in accordance with the applicable electrical engineering rules and regulations All connections of the press are labeled Observe the enclosed circuit diagram Figure 8 Connections example 1 A10 X1 power orange 2 A10 X2 encoder green All connections of the process data...

Page 15: ...onnected from the power voltage supply the press system has been switched off and secured against being switched on again the dangerous movements have come to a standstill unauthorized inadvertent or unexpected starting of dangerous movements as a result of stored energy is prevented Interval Activity Every week every 50 operating hours see chapter 4 1 Cleaning the press and the ram Every year eve...

Page 16: ...information refer to the Instructions for Use SCHMIDT Manual workstation respectively the Assembly Instructions SCHMIDT Components for automation 4 4 Filling the grease reservoir WARNING Shearing of finger s The upward or downward movement of the used grease depot or spindle nut creates a danger zone during operation of the press Fingers can be sheared off when reaching into this danger zone Mount...

Page 17: ...the used grease reservoir The grease reservoir must be filled with a grease gun Remove the cover of the lubrication opening only ServoPress 620 Use a grease gun to press in grease at the lubrication nipple Insert the cover in the lubrication opening only ServoPress 620 Press type Amount of grease required Grease Material no 605 28 cm3 KLÜBERPLEX BEM 34 131N 554906 grease cartridge 616 44 cm3 KLÜBE...

Page 18: ... an integrated grease gun If the grease cartridge of the grease gun is almost empty it must be replaced Figure 11 Inspection opening example 1 Inspection cover 2 Cover used grease reservoir 3 Used grease reservoir During each lubrication process old used grease is automatically transported to the used grease reservoir Dismount the inspection cover Dismount the cover of the used grease reservoir Re...

Page 19: ...ousing into place Make sure that the housing is properly secured Push the plunger rod completely into the grease gun Swing the grease gun into the housing Pay attention to existing cables and hoses Secure the grease gun via the mounting screw Carefully loosen the bleed screw and bleed the grease cartridge Tighten the bleed screw again hand tight Reinstall the back cover of the press Figure 12 Repl...

Page 20: ...on will result in the destruction of the spindle and the spindle bearing Fill the grease reservoir as soon as the system issues the request Replace the grease cartridge as soon as the system issues the request Use only full grease cartridges for replacement purposes 4 5 Troubleshooting Fundamental functions are automatically monitored by the press A flashing signal on the ring shaped status displa...

Page 21: ...reached FW Update Bootloader active FW Update FoE in FW active red green orange off Figure 16 Flashing signals X3 4 6 Customer service Contact the SCHMIDT Technology Customer Service department when you encounter difficulties with the press system or the software For prompt processing keep the material no and serial no of the components of the press system at hand This data can be found on the typ...

Page 22: ...st be protected from external influences If necessary disconnect the components from the power supply Ensure proper packaging of the components if they remain unused for longer periods Store the components in such a way that they are not exposed to significant temperature fluctuations Otherwise the condensed moisture resulting from it could cause corrosion 5 2 Disposal Parts and components that ha...

Page 23: ...s according to the nature of their material Dispose of the separated components according to local regulations or with the help of a specialized waste management company Information on environmentally compatible disposal is available from the local authorities or specialized waste management companies ...

Page 24: ... Noise level value dB A 68 70 68 Weight approx kg 12 25 64 Press 620 650 660 Working stroke mm 0 400 0 500 0 350 Force F at 100 duty cycle kN Fmax at 25 duty cycle 20 s kN 20 35 50 75 110 160 Force sensor kN 50 100 200 Resolution PDA Stroke µm inc Force N inc 6 1 10 7 6 24 5 4 48 Resolution Position control µm 0 1 0 1 0 1 Ram Speed mm s Bore ø mm Dimensions mm 0 200 20H7 55 x 55 0 200 20H7 65 x 65...

Page 25: ...00 x 230 40H7 190 370 x 230 40H7 190 370 x 230 40H7 220 370 x 230 40H7 220 Weight approx kg 328 343 522 552 The performance data are related to 1000 m height above sea level 6 2 Life limit Press Life limit cycles 605 616 617 620 650 660 20 000 000 655 680 10 000 000 according to standard operating profile Figure 17 Standard operating profile 1 Advancing movement 2 Pressing movement Fnom 3 Return s...

Page 26: ...J K L M N O AA BB CC mm mm mm mm 0 1 mm 0 1 mm 0 1 ø mm mm mm ø mm ø mm mm 62 75 75 60 60 40 45h6 10 5 3 5 5 5 M5 130 63 5 75 109 88 63 59 4 45h6 15 3 5 6 3 M6 239 92 130 134 120 115 75 65h6 19 4 8 4 M8 272 120 140 180 160 120 90h6 32 5 10 3 M12 344 120 150 235 210 130 100h6 28 5 12 1 M14 542 230 230 130 210 130 120h6 8 M14 482 P Q R S T U W pin bore X thread mm ø mm mm ø mm mm mm mm 0 02 mm ø 14 ...

Page 27: ...300 113 220 x 175 220 x 390 11 80 250 390 405 630 1062 200 220 150 40H7 387 128 250 x 200 250 x 430 11 80 250 430 460 780 1467 220 250 160 40H7 518 155 300 x 220 300 x 528 13 85 300 50 350 528 563 1080 1810 280 300 Frame for ServoPress 650 660 Frame 450 500 450 600 660 500 660 600 C D F K B x T SB2 x SL5 O SL1 SL2 SL3 SL4 SL5 mm ø mm mm mm mm mm ø mm mm mm mm mm mm 160 40H7 512 190 300 x 230 370 x...

Page 28: ...MIDT ServoPress 605 660 V1 1 Frame for ServoPress 650 660 Frame 450 500 450 600 660 500 660 600 SL6 SH1 SH2 SB1 SB2 mm mm mm mm mm 635 1050 2012 350 370 635 1150 2112 350 370 761 1097 2036 370 390 761 1197 2136 370 390 ...

Page 29: ... fr www schmidttechnology fr SCHMIDT Technology GmbH Industriestr 6 CH 4528 Zuchwil Tel 41 0 32 513 23 24 infoCH schmidttechnology ch www schmidttechnology ch SCHMIDT Technology Ltd United Kingdom UK Tel 44 0 118930 5464 sales schmidttechnology co uk www schmidttechnology co uk SCHMIDT Technology Corp Cranberry Corporate Center 280 Executive Drive USA Cranberry Twp PA 16066 Tel 1 724 772 46 00 inf...

Page 30: ...Contact 30 SCHMIDT ServoPress 605 660 V1 1 ...