background image

Xact Small Tank Monitoring System   

3

 

 

System Installation 

Xact  Small  Tank  Monitoring  System  can  be  easily  installed in  a short  period  of  time.    This  section 

provides instructions for mounting the system on the exterior of the tank.  Included are sections covering 
necessary preparation and installation of the Xact Sensor and the Xact Satellite Box onto the tank.  

Remove  the  components  from  the  shipping  box  and  inspect  all  devices  for  any  potential  shipping 

damage.  Connect the sensor cable to the Satellite Box.  It is vital that this connection is fully engaged to 
prevent any water damage! 

Selecting Install Location on the Tank 

It  is  important  to  locate  the  Xact  System  on  the  tank  in  a  safe  and  convenient  location.    Special 

attention should be paid to the location of fill points and discharge piping so as to not interfere with the 
installation process. 

Measuring Tank Dimensions 

Measuring the tank dimensions is a critical step in the installation process.  Without accurate tank 

measurements, the Xact System will not be able to correctly calculate the tank liquid capacity.  Determine 
each  of  the  following  four  measurements  for  the  tank  undergoing  installation,  and  write  these 
measurements down using consistent units of measure (Inches or Centimeters) in preparation for system 
setup and calibration. 

 

Measure the circumference of the tank using a flexible tape measure.    

 

Locate the manufacturer nameplate to determine the tank wall thickness.  If this number is stated 
in  a  fractional  form  (e.g.  1/6

”),  divide  the  top  number  by  the  bottom  number  to  calculate  a 

decimal thickness measurement (e.g. 0.166). 

 

Measure the length (from weld seam center to weld seam center). 

 

 

Determine if the tank ends are Hemispherical 

  or Elliptical 

 

Installation of Sensor 

The Xact Sensor is mounted externally on the bottom center line of the tank.  It sends an ultrasonic 

signal through the wall of the tank and reads the return echo from the surface of the liquid inside the tank. 
Using  high  accuracy  electronics  to  capture  the  echo,  the  distance  from  the  bottom  of  the  tank  to  the 
surface of the liquid is calculated and reported to the Xact Satellite Box for broadcast. 

 

Caution

 - Avoid installing the Xact  System during  tank filling or emptying activity. This might 

cause a wave action in the tank that will reduce the ability of the system to obtain an accurate fill level. 

 

Caution

 - For best results the fill level of the tank should be at least 20% full at installation.

 

 

The Sensor must be aligned with the bottom center line of the tank, and located near the tank drain 

pipe.  Ensure that the surface of the tank in the sensor installation location is clean and dry, and any loose 
paint or foreign material has been removed.   

Summary of Contents for Xact

Page 1: ...nk Monitoring System Operation Manual XLL100200 Rev 3 0 Productivity through Precision A product of Schmitt Industries Inc 2765 NW Nicolai Street Portland Oregon 97210 USA Phone 503 227 7908 http www...

Page 2: ...ded results and for the installation use and results obtained License Terms And Conditions a You are granted a non exclusive perpetual license to use the Software solely on and in conjunction with the...

Page 3: ...the Xact Small Tank Monitoring System XLL100200 Revision 3 0 2013 Schmitt Industries Inc 2765 NW Nicolai St Portland OR 97210 USA Phone 503 227 7908 Fax 503 223 1258 www xact data com U S Patent Numb...

Page 4: ...n 2 Group D See control drawing in Appendix A of this manual Warning Explosion Hazard Do Not Remove or Replace Lamps Fuses Battery or Plug In Modules As Applicable Unless Power Has Been Disconnected o...

Page 5: ...ions 3 Installation of Sensor 3 System Setup and Calibration 4 Activating your application 5 New Installation 5 Set Monitoring Mode 6 Setting Alarm Levels in Event Monitoring Mode 7 Setting Measuremen...

Page 6: ......

Page 7: ...ut the manual where they apply but may not appear in this summary Before installing and operating Xact Small Tank Monitoring System it is necessary to read and understand the entirety of this manual A...

Page 8: ...ank By monitoring the time of flight referenced against measured tank dimensions tank fill levels are automatically calculated and displayed on the Xact Website The Satellite Box is mounted to the top...

Page 9: ...ntimeters in preparation for system setup and calibration Measure the circumference of the tank using a flexible tape measure Locate the manufacturer nameplate to determine the tank wall thickness If...

Page 10: ...evenly distributed between the wall of the tank and the face of the Sensor Ensure the Sensor is aligned to the centerline on the tank as you finish With the sensor installed on the tank remove the st...

Page 11: ...ew Installation To install a new system on your tank you must first run the Xact application on your Android based device Once the application is running connect in your Bluetooth adapter and battery...

Page 12: ...ontinue Set Monitoring Mode A critical step in the set up process is selecting which of the two available monitoring modes is desired for this Xact installation Scheduled Monitoring Measurements are t...

Page 13: ...ment Cycles in Scheduled Monitoring Mode Only active in Scheduled Monitoring Mode On the following screens you will setup a schedule that determines how often the Xact Tank Monitoring System will take...

Page 14: ...enter the tank wall thickness unless you entered an inside diameter If the unit of measure is a fraction divide the top number by the bottom number to calculate the required decimal equivalent e g 5...

Page 15: ...he Xact Sensor for optimal performance for the individual tank Progress of the Calibration is indicated by the bar and should complete in about 2 6 minutes The application indicates if the calibration...

Page 16: ...trap into a V shape facing up Slip the open part of the V through the slot in the plate Once through open it until it lays flat Repeat this process on the other side Once the strap is in place cinch i...

Page 17: ...orrectly aligned on the bottom of the tank and the strap is cinched tight enough that it pulls the sensor up into the bottom of the tank Changing The Battery To change the battery loosen the strap so...

Page 18: ...with less than 20 fill 2 Loosen the strap and remove the sensor Ensure that the tank is free of debris at the installation point and that the tank is level from end to end Clean the gel off of the le...

Page 19: ...SMITTER ST M12 ASSOCIATED NON INCENDIVE FIELD WIRING APARATUS TRANSDUCER POWER Blue VBAT RS232 Purple SDATA White PDA_RX Yellow PDA_TX Brown VBAT Red VBAT Orange GROUND Green GROUND Pink SCLK Black MA...

Reviews: