background image

02/2022

 

• 

L-01431-4-08

                                                                

11 

!

5.  Commissioning 

 

If a power supply is present, the battery connected to the emergency light unit will be charged. The 
signal LED will indicate this state by means of a steady green light. 

 

  After the initial setup, the emergency battery must be charged for 12 hours. From a 

physical point of view, the full capacity of the battery is only available after 3 or 4 charge-
discharge cycles. 

 

If a battery contact failure is indicated despite an existing connection to a power supply and to the 
emergency battery, the emergency battery may be the cause, which might contain insufficient charge 
to be charged in the potentially explosive atmosphere. 
In this case, the emergency battery is to be removed as described in Section 6.4 and to be charged 
separately from the light fitting. A charging voltage of 6 V and a charging current of 80 mA must not be 
exceeded. Under these conditions is a discharged emergency battery sufficiently charged within just 5 
minutes for it to be reinserted into the light fitting, where it can continue to charge.  
 
Before commissioning this explosion-proof lighting fitting please check and ensure that: 

 

 the light fitting has been installed according to the regulations and in the allowed operating position. 

 

 the explosion-proof cable glands resp. explosion-proof locking screws are securely fixed in the 

housing (Torques see Chapter 3, Technical Data). 

 the pressing screw of every explosion-proof cable gland is tightened with the required torque 

(Torques see Chapter 3, Technical Data). 

 

 the connection cable has been firmly installed and is not subject to any tension whatsoever. 

 

  the bare conductor is fully inserted into the terminal and that no cable insulation is clamped. 

 

 the light fitting is closed correctly. 

 

 all gaskets are effective. 

 

 

the light fitting is not damaged whatsoever. 

 

5.1  Isolation measurement 

 

For measuring the isolating resistance the test voltage must be put on between the outer conductor 
and the  
earth conductor or between the neutral conductor and the earth conductor only. 
 
 
 
 
 
 
 
 
 
 
After finishing the isolation test the conductor between the mains and the light fitting must be 
reconnected safely. Before starting operation the connection of the neutral conductor must be safe for 
avoiding any damage whatsoever of the electronic control gear caused by any inadmissible excess -
voltage in case of an unbalanced mains load. (see Chapter 5.2) 

 
 
 
 
 

Summary of Contents for e856 Series

Page 1: ...and standards is mandatory for installation maintenance and repair of explosion proof equipment especially the determinations of IEC EN 60079 14 and IEC EN 60079 17 for maintenance of explosion proof appliances the generally accepted rules of the technical side the national rules for prevention of accidents and for safety standards the safety instructions of these operating instructions the charac...

Page 2: ... or if the light fitting will be subject to any kind of vibrations it is highly recommended to consult the Adolf Schuch GmbH before starting the installation Every structural modification will cause dangerous situations and consequently the certification of this light fitting will be null and void So it is not allowed to drill through the housing for installation purposes Caution Risk of electrost...

Page 3: ... either Due to harmful gases and other corrosive substances e g ammoniac sulphur or chlorine compounds it may come to damages of the LEDs Depending on the substance the concentration the temperature and the dwell time damages up to total black out are possible This may occur also to fittings with high degree of protection The suitability of the light fitting for the respective application can only...

Page 4: ...erational life test to be carried out the emergency battery must be fully charged and connected For special versions with the option to deactivate the emergency light function the remote cutoff switch must also be closed Automatic operational life tests The first operational life test carried out automatically by the emergency light unit takes place at random within a period of 5 to 28 days after ...

Page 5: ...yed more operational life tests will then be carried out at 52 week intervals If no fault was detected in the battery capacity the interval until the next regular operational life test is unaffected During the functionality and operational life tests the light fitting will switch on even if it was previously switched off 2 3 Ascertainable faults and reset of the display LED failure If a fault in t...

Page 6: ...switch Special versions of these lighting fixtures are equipped to be connected to a remote cutoff switch Through a remote cutoff switch isolated switching contact it is possible to remove the light fitting from operation e g during maintenance With a remote cutoff switch it is possible to connect up to 30 light fittings cable cross section 1 5 mm cable length max 500 m The remote cutoff switch mu...

Page 7: ...s C Power consumption The power consumption of the LED is dependent on production fluctuations as well as on the service temperature This is why just reference values can be given as follows e856 L05 6 W e856 L10 11 W e856 L20 19 W Possible number of light fittings per circuit breaker Cable entry Cable glands with thread size M25 x 1 5 if supplied sealing range 8 17 mm for 10 17 mm remove the smal...

Page 8: ...1 1 6 ca 50 e856 L10 3 2 5 ca 25 e856 L20 1 1 6 ca 25 e856 L20 3 2 5 ca 13 Spare battery Typ 8020 6 V 1 6 Ah NiCd 1 hour emergency light time standard version special version see type plate Art Nr 90222 9023 Typ 8021 6 V 2 5 Ah NiCd 3 hours emergency light time standard version special version see type plate Art Nr 90222 9024 ...

Page 9: ...locking screw supplied with the fitting into the borings of the housing by using the lock nuts Torques see Chapter 3 Technical Data After mounting the light fitting housing insert the connection cable through the explosion proof cable gland An inlaid dust protective disc if existing must be removed before Fasten the pressing screw of the explosion proof cable gland Torque see Chapter 3 Technical D...

Page 10: ...cted to the emergency battery it will not enter emergency lighting mode The electrical connection between the emergency battery and emergency light unit should be established as follows Version without battery box Remove the protective cap from the connector of the battery cable Attach the connector of the battery cable to the socket in the battery box Check the catch mechanism of the plug connect...

Page 11: ...of lighting fitting please check and ensure that the light fitting has been installed according to the regulations and in the allowed operating position the explosion proof cable glands resp explosion proof locking screws are securely fixed in the housing Torques see Chapter 3 Technical Data the pressing screw of every explosion proof cable gland is tightened with the required torque Torques see C...

Page 12: ...groups in 3 phase circuits and with a common neutral conductor N Light fittings with emergency light unit OK fault If the common neutral conductor is interrupted and voltage is present then light fittings or groups of light fittings may be exposed to unacceptably high voltages and consequently the emergency light unit may be destroyed ...

Page 13: ...ttention to the following in case of application of this light fitting in dusty atmospheres Dust deposits show heat insulating properties and thus reduce the service life of the light fitting It is necessary to clean the fitting from dust regularly In case the dust layer may be higher than 5 mm it must be ensured that the surface temperature of the light fitting does not exceed the maximum permiss...

Page 14: ... emergency light unit to the presence of a new battery Open and close the light fitting twice within a 60 second period Opening and closing must occur within 10 seconds of each other During this time the emergency light unit must be supplied by the mains supply If this procedure is done correctly immediately after the light fitting is closed for the second time the signal LED will display an ackno...

Page 15: ...is ecologically dangerous There is a particular designation for this purpose The people operating this device are obliged by law to return accumulators which have become waste and which contain any pollutant materials to organizations which are in the hands of the vendors or waste disposal holders being under public law 6 7 Placing the fitting out of operation To place the light fitting out of ope...

Page 16: ...02 2022 L 01431 4 08 16 The test certificates are ready to be loaded down from our homepage www schuch de or we shall send it on request Misprints modifications and errors are excepted ...

Reviews: