Schulte FM-350, Operator'S Manual

Page 1: ...n Canada S0K 1N0 Tel 306 287 3715 Fax 306 287 3355 Parts Fax 306 287 4066 Web www schulte ca FRONT MOUNT 3PT HITCH This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ...

Page 2: ... safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial N...

Page 3: ...y decals are in good condition replace if necessary ____Check that gearboxes have been filled with oil ____Check that all grease fittings have been lubricated DEALER S DELIVERY GUIDE for SCHULTE FM 350 FRONT MOUNT 3PT HITCH FRAME ____Mounting and removal from tractor ____Operation ____Adjustments ____Lubrication ____Maintenance ____Operator s safety precautions ____User s responsibility and warran...

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Page 5: ... the Frame to the Tractor Mounting Bracket 3 4 Installing the Hitch Block 3 5 Installing the Cross Bolts 3 5 Installing the Rear Tractor Drive Shaft 3 6 Connecting the Hydraulics and Checking Clearances 3 6 Initial Set up for Schulte SDX 110 SDX 117 and RDX 110 Snow Blowers 3 7 Initial Set up for Schulte SDX 117 Snow Blower 3 7 Initial Set up for Schulte RDX 960 RDX 102 and SDX 117 Snow Blowers 3 ...

Page 6: ...ND SNOW BLOWER OR PLOW 4 14 PTO RPM Ground Speed 4 15 Transporting the Tractor and Front Mounted Snow Blower 4 16 Transporting on Public Roadways 4 16 Hauling the Tractor and Implement 4 19 MAINTENANCE SECTION 5 1 GENERAL MAINTENANCE 5 2 Nuts And Bolts 5 2 Shear Bolt 5 2 HYDRAULICS 5 3 LUBRICATION 5 4 Gearboxes 5 4 Drive Shafts 5 5 Bearings 5 5 Frame 5 5 Grease Specification 5 6 Lubrication Chart ...

Page 7: ...Safety Section 1 1 2014 Alamo Group Inc SAFETY SECTION ...

Page 8: ...are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not a...

Page 9: ...ever crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 Never operate the Tractor or Implement until you have read and completely understand this Manual...

Page 10: ...tor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others SG 25 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s abil...

Page 11: ... the Implement to contact obstacles Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death SG 33 DO NOT operate this Implement on...

Page 12: ... of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor op...

Page 13: ...ituation is extremely hazardous and could result in serious injury or even death Inspect the work area for such objects before snow blowing Remove any like object from the site Never allow the auger to contact such items SSB 3 Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 Do not exceed the rated PTO speed f...

Page 14: ...ne with anyone in the immediate area Stop Snow Blowing if anyone is within 200 feet of Snow Blower SSB 11 Do not operate Snow Blower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Snow Blower to determine the source of the vibration If blades are missing or damaged replace them immediately Do not operate the Snow Blower until the blades have been replaced and the Bl...

Page 15: ...SAFETY INSTRUCTIONS AND PRACTICES DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equ...

Page 16: ...nsporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Front mounted implements move the center of gravity to the front and remove weight from the rear wheels Make certain by adding ballast that at least 20 of the tractor s weight is on the rear wheels to prevent tipping loss of steering control or Tractor tip over Slow down on ro...

Page 17: ... increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maxi...

Page 18: ...peed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turn ing over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground Only transport the Power Unit and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operat...

Page 19: ...G 8 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running SG 20 Periodically inspect all moving parts for...

Page 20: ...omy and safety SPSI 2 SEE YOUR SCHULTE DEALER Never leave the Power Unit and Implement unattended while the Implement is in the lifted position Accidental operation of the lifting lever or a hydraulic failure may cause a sudden drop of the unit with possible injury or death by crushing Fully lower the Implement to ground level to disconnect the Implement or to perform service Do not put hands or f...

Page 21: ...omponents resulting in property damage and or serious bodily injuries SSB 19 CONCLUDING SAFETY INSTRUCTIONS AND PRACTICES All Safety Shields Guards and other Protective Safety devices should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components NEVER REMOVE PROTECTIVE SHIELDS AND GUARDS NEVER MODIFY OR CUT ...

Page 22: ...26 441 1 DANGER 1000 RPM Multi Hazard 9 226 442 6 DANGER Guard Missing 10 226 512 2 LOGO FM 350 Decal 11 226 514 2 CAUTION Install Cross Bolts 12 226 515 1 CAUTION Use Proper Drawbar Pin NOTE Schulte supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Schulte cares about the safety of its customers operators and by...

Page 23: ...SAFETY FM 350 10 14 Safety Section 1 17 2014 Alamo Group Inc SAFETY DECAL DESCRIPTION ...

Page 24: ...SAFETY FM 350 10 14 Safety Section 1 18 2014 Alamo Group Inc SAFETY ...

Page 25: ...SAFETY FM 350 10 14 Safety Section 1 19 2014 Alamo Group Inc SAFETY ...

Page 26: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befor...

Page 27: ...Introduction Section 2 1 2014 Alamo Group Inc INTRODUCTION SECTION ...

Page 28: ... Point open for a Schulte snow blower The FM 350 with drives is a perfect match for Schulte model SDX or RDX snow blowers The drive line is capable of transferring 250 HP to the snow blower Parallel shaft gearboxes are available to power either 540 RPM snow blowers for example the Schulte SDX960 or 1000 RPM snow blowers for example the Schulte SDX110 The drive line is fully shielded to meet the la...

Page 29: ...onal circuit is required if the snow blower has a rotating drum Tractor PTO 1000 RPM for SDX110 RDX 110 SDX 117 and SDX960 540 RPM for SDX960 only Lift Capacity Maximum 5000 lbs 1162 KG Adjustability Fits tractors between 151 and 211 measured the front mount plate to the drawbar pin Nominal Ground Clearance 13 depending on tractor installation Normal Lift Range 18 Approximate Weight 1720 lbs 1162 ...

Page 30: ...ement The FM 350 Front Mount Frame s employs shear bolts to protect the driveline The specified shear bolts are listed below NOTE Both length and grade are important in this specification For example M10 X 60 Grade 6 8 indicates a metric bolt 10mm in diameter 60 mm long of grade 6 8 IMPORTANT Replacement of a shear bolt with one of a grade length or diameter other than the specified shear bolt wil...

Page 31: ...Assembly Section 3 1 2014 Alamo Group Inc ASSEMBLY SECTION ...

Page 32: ...ion A from the frame mounting plate where it contacts the tractor to the center of the hitch pin Record this dimension Disconnect hydraulic hose and remove bolts so that the inner and outer frame can be slid in and out Set the frame length as follows Tractor PTO Type Dimension B 1000 RPM 1 3 8 21 16 1000 RPM 1 3 4 20 20 540 RPM 1 3 8 6 14 Snow Blower Plow Model and Tractor PTO Type Dimension C Dim...

Page 33: ...the rear frame section Insert the bolts from the bottom up These holes are used to lock the inner and outer frame sections together They are positioned at 2 1 2 intervals It may not be possible to exactly position the frame to match dimension C Use the closest position to dimension C The maximum allowable extension for the two drive shafts that run inside the frame is 84 1 2 as measured between th...

Page 34: ...e tractor over the front mount frame until the frame mounting holes on the tractor mounting bracket are positioned over the mounting hole cluster 3 vertical holes on the frame A block may need to be positioned under one tractor wheel in order for the tractor to clear the frame Bolting the Frame to the Tractor Mounting Bracket Lift the frame until the distance between the forward lift pivot point a...

Page 35: ...ween the front tractor mounting plate and the drawbar pin Tighten down the 5 8 X 8 hitch block clamping bolts NOTE The tractor drawbar may have to be reversed in to create clearance between the tractor and front mount frame In special cases a second spacer block may be required in order to optimize clearance between the front mount frame and bottom of the tractor This would likely occur if the int...

Page 36: ...e so that the locking balls are seated in the PTO shaft s locking groove Push and pull the drive shaft several times to check that the yoke is securely locked onto the PTO shaft The rear tractor drive shaft remains at a fixed length during operation The installed length of the tractor drive shaft should be between 29 and 33 as measured between the cross and bearing kits Measurements outside of the...

Page 37: ...earbox to the low position remove the two 2 X 2 1 2 bolts washers and locknuts that bolt the interplate to the snow blower frame Rotate the gearbox and interplate 180 degrees and reinstall the X 2 1 2 bolts washers and locknuts The front mount frame s top link will be pinned to the 24 3 8 middle hole position on the 3PT mast Initial Set up for Schulte SDX 117 Snow Blower Remove the snow blower s t...

Page 38: ...ition Initial Set up for Schulte SV Plows For the highest lift possible install the three hitch ears in the lowest set of holes on the V Plow as shown Be aware of dimension E from page 3 4 that the cylinders are not extended so far to limit downward travel in uneven terrain If needed move all three hitch ears up to gain range of motion always maintain the 24 spacing to the top link With the machin...

Page 39: ...ock pins in order to secure the lower 3PT hitch pins Initially check that the top link has been set to 19 1 4 Pin the top link to the snow blower s 3PT mast Make sure that the distance between the 3PT lower pins and the upper pin point is 24 If using a snowblower adjust the top link so that the snow blower is leaning slightly forward This provides the best cutting angle for the blade and reduces w...

Page 40: ...rive shaft is made to work properly with Schulte snow blowers if they are properly set up As a precaution carefully raise and lower the snow blower and take measurements in the raised and lowered positions to ensure that the drive shaft remains within its working range Raise and lower the snow blower and check that hydraulic lines do not contact the drive shaft Pre operation Check List Check that ...

Page 41: ...Operation Section 4 1 2014 Alamo Group Inc OPERATION SECTION ...

Page 42: ... familiarize instruct and educate the operator on safe implement use Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of the FM 350 and do not necessarily illustrate the FM 350 Some pictures may show shields removed for clarity NEVER OPERATE the implement without all shields and guards in place and in good operational condition The op...

Page 43: ... Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operat ing ...

Page 44: ...belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor e...

Page 45: ... Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equi...

Page 46: ...ctor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat lower the implement set the parking bra...

Page 47: ...other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in t...

Page 48: ...g balls are seated securely in the groove of the PTO shaft A drive shaft not attached correctly to the tractor PTO shaft could slip off and result in personal injury and damage to the implement 5 2 Attaching the Front Drive Shaft Separate the two drive shaft halves and apply multipurpose grease to all sides of the sliding members Ensure that drive shaft yokes and splined shafts are dirt free Apply...

Page 49: ...rate the snow blower and tractor if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and ...

Page 50: ... daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake...

Page 51: ...nts if Operator s manual for the Implement and the front mount frame are in the Implement s manual canister All safety decals are in place and legible The SMV sign is in place and is clean and visible There are no cracks or damage to the tractor mounting frame or to hitch components The hydraulic quick disconnects are securely attached There are no leaking or damaged hoses The snow blower discharg...

Page 52: ...t of Shift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seat...

Page 53: ...thly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher s...

Page 54: ...l attention should be paid to foreign debris rough terrain steep slopes passersby and animals in the area Only operate the snow blower or plow in conditions were you have clear visibility in daylight or with adequate artificial lighting Never snow blow in darkness or in conditions where you cannot clearly see at least 100 yards in front and to the sides of the Tractor and Implement Make sure that ...

Page 55: ...ing snow do not exceed 15 mph Equipment damage loss of control injury or even death may occur Use slow speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided Snow Blowers are capable under adverse conditions of throwing objects for great distances 200 feet or more Do not allow the snow stream to fall on...

Page 56: ...ways Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use e...

Page 57: ...ns are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective Make sure that all tractor flashing warning lights headlights and brake taillights are functioning pro...

Page 58: ...r uneven surfaces This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Imple...

Page 59: ...n turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds wh...

Page 60: ...so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional sto...

Page 61: ...Maintenance Section 5 1 2014 Alamo Group Inc MAINTENANCE SECTION ...

Page 62: ... nuts and lock washers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on dry assembly Shear Bolt 1 IMPORTANT If a shear bolt breaks during operation immediately shut down the tractor and replace the shear bolt 2 Specified shear bolts and their locations are listed below For 1000 RPM PTO tractors 340 6802 1 3 8 Z21 For SDX 960 or RDX 960 M10 X 6...

Page 63: ...ar or leaks Use a piece of cardboard or wood rather than hands to search for suspected leaks Replace if necessary Before applying pressure to the hydraulic system be sure all connections are tight and that the hoses are not damaged Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your h...

Page 64: ...e Remove the drain plug and drain out oil Reinstall drain plug Remove the vent plug and the level plug Refill the gearbox until oil runs out the level plug hole Reinstall the vent plug and level plug Dispose of old oil in accordance with local regulations Use of an oil grease pump to suck oil out of the bottom of the gearbox case is recommended to minimize spilled oil and to provide for more compl...

Page 65: ...eline Telescoping Tubes Every 8 hours Apply grease to the collar located at the middle of the shaft The grease fitting on this collar will come exposed when the snow blower is down on the ground Occasionally monthly pull the drive shaft halves apart and apply grease to all sides of the slip shaft At least once per year the shielding should be removed and the old grease removed with a solvent A fre...

Page 66: ...E Multi purpose grease containing 3 to 5 per cent molybdenum disulfide Below 0 C 32 F use SAE NLGI 0 or 1 Above 0 C 32 F use SAE NLGI 2 Lubrication Chart Grease Schedule Grease should meet the following recommendations SAE Multi purpose grease SAE Multi purpose grease containing 3 to 5 per cent molybdenum disulfide Below 0 C 32 F use SAE NLGI 0 or 1 Above 0 C 32 F use SAE NLGI 2 ...

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Page 68: ... SV12 and SV14 Blades WARRANTY COVERAGE Structural Warranty is 12 months on all products Coverage includes parts and labor on repair Component and Driveline warranty is 12 months on all products except those in rental application Coverage includes parts and labor on repair For any product in a rental application component and driveline warranty is for 30 days The warranty coverage starts on the da...

Page 69: ...in the repair or replacement of a warrantable part or component EXTENDED COVERAGE FOR NON COMMERCIAL USE Applies to Rotary Cutters only For models XH1500 XH1000 FX1800 and FX1200 Cutters Extended pro rated gearbox warranty extending to sixty 60 months as noted below 1st year full warranty parts and labor 2nd year 75 warranty on replacement gearbox parts only 3rd and 4th year 50 warranty on replace...

Page 70: ...FM 350 10 14 Part No F350 010C Printed in Canada ...