Schulte FX-107, Operator'S Manual

Page 1: ...D and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_S Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at 0 00 FX 107 Rotary Cutter Schulte Industries Ltd PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel 306 287 3715 Fax 306 287 3355 Parts Fax 306 287 40...

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Page 3: ...al or if you have any questions concerning safety of operation contact your supervisor dealer or Schulte If you would like a VHS video tape of the video please e mail AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include you...

Page 4: ...quester Address ______________________________________ City ____________________________________ State ___________________________________ Zip Code _______________________________ Mower Model _________________________Serial Number ________________________ Date Purchased _______________________Dealer Salesperson ____________________ Dealership Name ______________________Dealership Location ________...

Page 5: ...efore operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Schulte Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide...

Page 6: ...g in electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hos...

Page 7: ...107 2 5 ASSEMBLY SECTION 3 1 FX 107 ASSEMBLY FROM SHIPPING CONFIGURATION TO 3Pt WORKING POSITION 3 2 General Assembly 3 4 Chain Guards 3 4 Connection to Tractor 3 Point Unit 3 4 Connection to Tractor Trailing Unit 3 5 Driveline Shield Chains 3 6 Laminated Tires 3 6 Blade Rotation 3 7 OPERATION SECTION 4 1 Standard Equipment and Specifications 4 3 OPERATOR REQUIREMENTS 4 4 TRACTOR REQUIREMENTS 4 5 ...

Page 8: ...NT 4 29 Foreign Debris Hazards 4 31 Bystanders Passersby Precautions 4 31 Engaging the Power Take Off PTO 4 32 PTO RPM and Ground Speed 4 33 Operating the Mower 4 33 Shutting Down the Implement 4 36 DISCONNECTING THE MOWER FROM THE TRACTOR 4 36 MOWER STORAGE 4 38 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 39 Tire and Wheels 4 40 Transporting on Public Roadways 4 41 Hauling the Tractor and Implement ...

Page 9: ...Safety Section 1 1 2019 Alamo Group Inc SAFETY SECTION ...

Page 10: ... situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machin...

Page 11: ...ration can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for t...

Page 12: ... mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS...

Page 13: ...SH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will st...

Page 14: ...ing the operator and bystanders to health risks Always wear required OSHA approved Personal Protective Equipment PPE when cleaning or removing potentially hazardous material from equipment 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining deb...

Page 15: ...lades strike heavy objects fixed structures metal guard rails and concrete structures Shut down tractor engine disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s seat 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades...

Page 16: ...LY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts ...

Page 17: ...issing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping ...

Page 18: ...TOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped IF A MATERIAL BLOCKAGE occurs in the inlet or discharge areas of the mower SHUT DOWN TRACTOR ENGINE disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s set Clear the blockage before proceedi...

Page 19: ...cting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY fr...

Page 20: ... of structures and obstructions CALL 811 and 1 800 258 0808 to identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into bur...

Page 21: ...ort for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IM...

Page 22: ...ns or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any wo...

Page 23: ...nives knife hangers rollers drivetrain components and bearings These parts are made and tested to Schulte Industry specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce the performance void Schulte warranties and present a safety hazard Use genuine Schulte parts for economy and safety SPSI 1 SEE YOUR SCHULTE DEALER ...

Page 24: ...safe operation Damage to the decals may occur while in shipping use or reconditioning Schulte cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Schulte dealer to order replacement decals Pull Type ...

Page 25: ...ine 22Lubrication 12 226 431 1 DANGER Jack Decal 13 226 436 1 DANGER Multi Hazard Decal 14 226 437 4 DANGER Chain Guard Missing 15 226 438 1 WARNING Safety Tow Chain 16 226 440 1 DANGER 540 RPM Multi Hazard 17 226 444 1 WARNING Use Genuine Parts 18 226 446 2 DANGER Guard Missing 19 226 459 1 INSTRUCT Grease Fitting 20 226 491 1 DANGER Multi Language 21 226 499 2 INSTRUCT This Side Up 22 226 531 2 ...

Page 26: ...SAFETY FX 107 07 19 Safety Section 1 18 2019 Alamo Group Inc SAFETY 3 Point Lift Type ...

Page 27: ...ine 22Lubrication 12 226 431 1 DANGER Jack Decal 13 226 436 1 DANGER Multi Hazard Decal 14 226 437 4 DANGER Chain Guard Missing 15 226 438 1 WARNING Safety Tow Chain 16 226 440 1 DANGER 540 RPM Multi Hazard 17 226 444 1 WARNING Use Genuine Parts 18 226 446 2 DANGER Guard Missing 19 226 459 1 INSTRUCT Grease Fitting 20 226 491 1 DANGER Multi Language 21 226 499 2 INSTRUCT This Side Up 22 226 531 2 ...

Page 28: ...SAFETY FX 107 07 19 Safety Section 1 20 2019 Alamo Group Inc SAFETY DECAL ...

Page 29: ...SAFETY FX 107 07 19 Safety Section 1 21 2019 Alamo Group Inc SAFETY ...

Page 30: ...SAFETY FX 107 07 19 Safety Section 1 22 2019 Alamo Group Inc SAFETY ...

Page 31: ...SAFETY FX 107 07 19 Safety Section 1 23 2019 Alamo Group Inc SAFETY ...

Page 32: ...SAFETY FX 107 07 19 Safety Section 1 24 2019 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY FX 107 07 19 Safety Section 1 25 2019 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY FX 107 07 19 Safety Section 1 26 2019 Alamo Group Inc SAFETY ...

Page 35: ...SAFETY FX 107 07 19 Safety Section 1 27 2019 Alamo Group Inc SAFETY ...

Page 36: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befor...

Page 37: ...Introduction Section 2 1 2019 Alamo Group Inc INTRODUCTION SECTION ...

Page 38: ...ctive in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons at a minimum distance of 300 feet from the ...

Page 39: ...proper operation and maintenance before beginning operation When ordering replacement parts for this cutter gearboxes or drivelines be sure to specify the serial number The serial number is located on the front left tube of the center frame The place warranty into effect fill out the warranty validation form in full and return it within thirty 30 days of the date of purchase For the purpose of thi...

Page 40: ...te within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the mower 4 For further assistance please contact customer support at 306 287 3715 Operating Noise Level Sound Pressure The sound levels at the operator s ear from the attached machine rotar...

Page 41: ...r from the date of purchase Component Warranty is 1 year from the date of purchase Coverage includes hydraulics hubs spindles blade carriers and light kits Driveline warranty is 1 year from the date of purchase Warranty covers cross kits tubes yokes Coverage applies only to manufacturer s defects when product is properly maintained and lubricated Tires and Rims are covered for 1 year against manuf...

Page 42: ...he product Submission of the Warranty Registration immediately upon sale of the product The Pre Delivery Inspection sheet must be sent with the Warranty Registration Failure to comply will result in warranty claims being denied Exclusions This warranty does not extend to Damage or deterioration after delivery from the manufacturer not attributable to defective material or workmanship A Rotary Cutt...

Page 43: ...t be returned to Schulte A Return Goods Authorization RGA must be sent with any returned part If a failed part is returned to Schulte for examination Schulte will pay the freight Only ground transportation will qualify for reimbursement Any other types of freight will not be paid unless authorized on the RGA Note For warranty service or parts the original owner must go through the dealership that ...

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Page 45: ...Assembly Section 3 1 2019 Alamo Group Inc ASSEMBLY SECTION ...

Page 46: ...ill be helpful as reference throughout this procedure 1 Remove bolt and flange nut holding C107 309 to cutter frame Re install 3Pt arm in the hole below as shown in the following graphic Do this for both left and right side of machine 2 Remove bolt and flange nut in the top of the 3Pt arm circled below rotate floating lug C107 311 into working position as shown Re install bolt ...

Page 47: ...inks to floating lug using 1 x 3 bolt and 1 flange nut Note orientation of floating lug as shown below 4 Ensure tension arms are inside of the wheel arms If they are not remove clevis and move into working position and re secure clevis pin with cotter pin 5 Remove driveline from shipping position and install to center gearbox ...

Page 48: ...al arrangement and the fasteners to install them Connection to Tractor 3 Point Unit The FX 107 is equipped with a Category 2 and Category 3 3 Point Hitch A Category 2 quick hitch can also be used When first connecting the universal joint shaft to the tractor slowly raise and lower the unit to ensure that there is adequate slip range for the power shaft If there is a problem please contact your dea...

Page 49: ...uick disconnect yoke splines with the tractor PTO splines Twist the lock collar and slide the yoke into place Twist the collar back to lock on the PTO shaft IMPORTANT Pull and push on the quick disconnect yoke several times to ensure that the yoke is connected to the PTO shaft IMPORTANT Adjust tractor drawbar length so distance from end of PTO shaft to pin hole on drawbar is as follows 540 RPM PTO...

Page 50: ...hained plastic shields can rotate with the driveline but must stop when they contact another object NOTE Driveline shields may also be chained to the gearbox cone using the supplied chains The shields must be regularly greased and checked that they rotate freely on the driveline Refer to the Lubrication section for greasing intervals Laminated Tires To reduce the possibility of the laminations sep...

Page 51: ...ASSEMBLY FX 107 07 19 Assembly Section 3 7 2019 Alamo Group Inc ASSEMBLY Blade Rotation FX 107 Standard Blade Rotation ...

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Page 53: ...Operation Section 4 1 2019 Alamo Group Inc OPERATION SECTION ...

Page 54: ...al aid to assist in explaining the operation of rotary cutter and are not necessarily of a FX 107 cutter Some pictures may show shields removed for picture clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the cutter and tractor operation and all associated safety practices before operating the cutter and tractor ...

Page 55: ... Overall Length Trailing Unit 165 4 191m Overall Length 3PT Unit 142 3 607m Transport Clearance Trailing Unit 10 254mm Approximate Weight Trailing Unit 2220lbs 1007kgs Approximate Weight 3PT Unit 2075lbs 941kgs Minimum Tractor HP 60HP 45kW Cutting Height Trailing Unit 2 12 51mm 305mm Cutting Capacity 2 51mm material Blade Tip Speed 182mph 16 032 ft min Tip Speed ...

Page 56: ... Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating c...

Page 57: ...ll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only ...

Page 58: ...actor used If the hitch does not conform to ASABE Cat I or Cat II dimensions the mower may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount nonconforming hitches Use the correct hitch pins for the hitch category being used For a Cat II hitches require 1 1 8 lower and 1 upper Cat III hitches require 1 7 16 lower and 1 1 4 upper diameter hitch pins...

Page 59: ...operating at 1000 RPM will have a 21 spline 1 3 8 diameter or 20 spline 1 3 4 diameter shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline o...

Page 60: ...etting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 4 1 ...

Page 61: ...ctor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat lower the implement set the parking bra...

Page 62: ...hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with...

Page 63: ... a constant height when attaching the mower See the tractor Operator s Manual for correct settings when attaching 3 point equipment 4 Turn off the tractor engine and dismount 5 One lift arm at a time position the tractor lift arms over the A frame hitch pins Insert lynch pins to retain lift arms to the mower 6 Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 7...

Page 64: ...ert the hitch pin through the drawbar and tongue clevis Once the pin is inserted attach the snap ring pin through the hole on the hitch pin and snap in place 5 Securely attach mower safety chain from mower tongue to tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of mower main...

Page 65: ...a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed OPS U 0039 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mo...

Page 66: ...ting the 3 point top link 5 Level the mower side to side by manipulating one lower lift arm length On most tractors at least one of the lift arms is designed to allow for manipulation of its length Shortening or extending will allow for deck leveling from side to side 6 Securely block up the mower at this height 7 Adjust the wheel arm to set the cutter height by adjusting the height lugs Remove th...

Page 67: ... mower is attached to a 3 point hitch drawbar adjust any tractor equipped lower link check chains guide blocks or sway blocks to prevent the hitch and mower from swaying from side to side Never raise the 3 point lift with the mower attached as catastrophic driveline damage will occur 7 3 Setting Deck Pitch Mower should be operated with the deck approximately 3 4 HIGHER IN THE FRONT THAN THE REAR O...

Page 68: ...g collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_A Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 9 PRE OPERATION INSPECTION AND SERVICE Before each use a...

Page 69: ... SG 21 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible T...

Page 70: ...ator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 Perform scheduled lubrication as detailed in the maintenance section Ensure all decals are in place and legible Ensure the driveline is securely attached to tractor Make sure the driveline...

Page 71: ...mited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement...

Page 72: ...e the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation Ensure blade pan nut is tightened with the cotter pin inserted and spread OPS R 0041 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAG...

Page 73: ... has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken p...

Page 74: ...E BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replac...

Page 75: ...ty decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Dri...

Page 76: ...t of Shift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seat...

Page 77: ...s for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipmen...

Page 78: ...ion or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential prov...

Page 79: ...actor becomes stuck or the tires are frozen to the ground reverse the tractor out to prevent overturning Perform turns with the tractor and mower at slow speeds to determine how the tractor with the mower handles a turn Determine the safe operating speed to maintain proper control of the tractor when making turns When turning with an attached rear implement the overall length of the working unit i...

Page 80: ...gear when going downhill DO NOT coast or free wheel downhill 9 8 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause ser...

Page 81: ...ct with the ground may cause soil rocks and other debris to be thrown out from under the mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRAC...

Page 82: ...operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing SGM 05 Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely ...

Page 83: ...tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tracto...

Page 84: ...0 Feet 100 m UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where ...

Page 85: ...rate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided SGM 07 10 5 Operating the Mower The mower is d...

Page 86: ...he mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or ...

Page 87: ... to 12 or more on the first pass Then lower the mower to the desired height and mow the vegetation a second time If possible select a mowing pattern that is at a 90 degree angle to the first pass to reduce streaking and provide a more even cut Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Use care to avoid...

Page 88: ...ot engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016_G Always shut the Tractor complete...

Page 89: ...te remove the pin from the mower Next remove both lower hitch pins Pull Type Mower To disconnect the mower first relieve hydraulic pressure by moving the control lever back and forth several times Lower the parking jack and raise the mower until the tongue clevis in no longer resting on the tractor drawbar and is supported solely by the jack Make sure that the jack foot is securely resting at grou...

Page 90: ...nsport pins Disconnect the hydraulic cylinders at the rod end and retract the rods for storage Retracting the cylinder rods will prevent rusting ensure that the cylinders are full of oil and relieve pressure in the hydraulic circuit If the cylinder rods are not retracted smear grease over exposed hydraulic cylinder rods Apply grease to exposed threaded adjustment screws These include the cylinder ...

Page 91: ...ially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raisin...

Page 92: ...t tire is dependent upon the travel time Caution must be taken to prevent any tire from overheating The tires should be checked periodically during transport If the tires are beginning to overheat they should be allowed to cool and the travel speed should be lowered Faster than recommended transport speeds during delivery of a machine to a customer or general transport from job site to job site ca...

Page 93: ...ctor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations S...

Page 94: ...its and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roa...

Page 95: ...both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices...

Page 96: ...w Blade or bolts matched Replace blades or bolts in sets with worn blade or bolts Drivelines not phased Replace Drivelines correctly Implement Tractor yokes must be in line Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with proper lubricant Excessive trash build up Remove trash around gear box Bearing or gears set up improperly Consult your dealer Gearbox ...

Page 97: ...ng in turns drawbars See section on attaching mower to tractor Torque limiter slipping Excessive load Machine is overloaded reduce excessively ground speed and material intake Improper Adjustment Adjust Springs Friction plates worn Replace plates Oil on friction plates Replace plates Oil leaking from hydraulic Oil leaking past piston ring On main lift cylinder use depth stop cylinder vent a small ...

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Page 99: ...Maintenance Section 5 1 2019 Alamo Group Inc MAINTENANCE SECTION ...

Page 100: ...unctions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE ...

Page 101: ...e been removed from the illustrations and pictures for instructional clarity DO NOT operate implement without all shields and guards in place and in good condition PARTS INFORMATION Schulte Products use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Schulte Industry spe...

Page 102: ...up Inc MAINTENANCE Lubrication Grease points around the cutter will be identified by one of the following greasing decals In some cases multiple grease points may be identified by a single decal if they are close together and the require the same greasing schedule ...

Page 103: ...drain out oil 4 Reinstall the drain plug and blade carrier 5 Remove the vent plug dipstick 6 Fill gearbox until oil level reaches the fill line on dipstick Capacity is approximately 4 1 liters 4 33 qt Do not screw in dipstick when checking oil level 7 Reinstall vent plug dipstick Dispose of old oil in accordance with the local regulations Replace oil in gearbox after the first 50 hours of operatio...

Page 104: ...chart for the oil viscosity recommendations NOTE Use SAE 80 90Gear Oil DRIVELINES Grease Schedule Grease should meet the following recommendations Type of Grease A good quality NLGI 2 EP grease lithium soap base should be used For heavy duty applications a compatible grease with 3 to 5 molybdenumdisulfide additive may be used IMPORTANT Before attaching the driveline clean and grease the tractor PT...

Page 105: ...Check that the driveline shielding is not damaged and rotates freely on the driveline If sliding members are allowed to dry out to the point where the two halves cannot slip freely damage to the rotary cutter or tractor may occur Universal Joint Assemblies Tractor Shaft 3 Point Hitch Cross Journals 2 3 pumps every 50 hours Lubricate until grease purges from underneath all four needle bearing caps ...

Page 106: ...ast once per year more often in dusty or dirty conditions the shielding should be removed and the old grease wiped from the shaft Do not use an alcohol or acid based solvent to remove the grease A fresh coat of grease should be applied to the entire surface of the inner tube If sliding members are allowed to dry out to the point where the two halves cannot slip freely damage to the rotary cutter o...

Page 107: ...disengaged PTO input shaft removed and the cutter blocked in the raised position Mnt R 0003 Blade Installation When installing blades use new blade bolts and blade nuts Always replace blades in matched sets A 1 5 8 socket can be used to torque blade bolts to 600 foot pounds dry assembly You will need at least 3 feet of leverage to be able to do this Check blade bolt torque after the first 10 hours...

Page 108: ...an be inserted To aid in alignment mark a line on the bottom of the gearbox shaft parallel with the cotter key hole Rotate the blade carrier until the slots are parallel to the mark The pan may need to be spun 180 so the splines match A 2 1 16 socket can be used to torque the M36 nut to 600 ft lbs 814 Nm dry assembly Strike the carrier on the hub several times with a heavy hammer to seat the hub U...

Page 109: ...te supplier so they should not be adjusted by the dealer or end user After an extended period 4 to 6 months of not being used the clutches should be taken apart to ensure all parts are movable and all surfaces are free of rust To service the clutch and or change the linings follow these steps Disassembly 1 Remove the tapered pin 2 Loosen the perimeter bolts on the clutch evenly and progressively t...

Page 110: ... 3 Separate the parts and inspect for signs of corrosion cracks and rust 4 Clean the parts using brake cleaner and a wire brush 5 Inspect the thickness of the friction linings and replace them if they are less than 2 5 mm in thickness new friction linings are 3 2 mm thick Reassembly ...

Page 111: ...e indicator ring Do not compress the indicator ring 5 Back off the nuts slightly to allow the indicator ring to move This will ensure that there is not pressure on the indicator ring and the proper torque is applied to the spring plate 6 Reinsert the tapered pin into the hub The clutch will now have approximately 60 to 70 of its torque value This torque value will increase to its intended value as...

Page 112: ...ated with grease Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub completely with grease 3 Apply grease on both races 4 Install the large bearing into the back of the hub and rotate the bearing several times 5 Install the dust grease seal using the right size seal driver Spread a film ...

Page 113: ...nstall the transport lock links and pin or block up the cutter Relieve hydraulic pressure Shut off tractor apply parking brake and disengage PTO Loosen the wheel bolts with wrench DO NOT remove them Use a hydraulic jack to lift the back end of the cutter frame near the wheel standard Securely block the wheel standard so the tire can spin freely before removing the wheel bolts AVOID PERSONAL INJURY...

Page 114: ...ns roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts Manual Do not replace lock nuts with nuts and lockwashers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on dry asse...

Page 115: ...MAINTENANCE FX107 07 19 Maintenance Section 5 17 2019 Alamo Group Inc MAINTENANCE ...

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Page 117: ...SEGURIDAD FX 107 07 19 Sección de Seguridad 1 28 2019 Alamo Group Inc SEGURIDAD ...

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Page 128: ...SEGURIDAD FX 107 07 19 Sección de Seguridad 1 17 2019 Alamo Group Inc SEGURIDAD Descripción de Calcomanía ...

Page 129: ...leccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de SCHULTE Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular gara...

Page 130: ... MANTENGA en su lugar y en buen estado todos los deflectores protectores de cadena protectores de acero cubiertas de caja de engranajes cubiertas integrales de PTO bandas faldones laterales y zapatas antideslizantes REEMPLACE cualquier protector cubierta o dispositivo de seguridad faltante roto o gastado Operar dar servicio y mantener este equipo puede exponerlo a productos químicos como gasolina ...

Page 131: ...sobre el implemento Siempre USE GUANTES protectores al manipular las hojas cuchillas bordes filosos o un componente desgastado con bordes filosos Siempre USE GUANTES y GAFAS DE SEGURIDAD al reparar componentes en caliente EVITE EL CONTACTO con tanques de aceite hidráulico bombas motores válvulas y superficies de conexión de mangueras calientes SUJETE FIRMEMENTE o TRABE EN POSICIÓN ELEVADA todos lo...

Page 132: ... visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor QUITE todo material co...

Page 133: ...icar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tractor N...

Page 134: ...ma QUITE y reemplace la manguera si sospecha que tiene filtraciones Solicite al distribuidor que verifique si hay filtraciones LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cartón para verificar si hay filtraciones NO USE las man...

Page 135: ...A LOS SONIDOS antes de acercarse a la cortadora para asegurarse de que se haya detenido todo el movimiento giratorio Si se produce un bloqueo de material en las áreas de entrada y descarga de la cortadora APAGUE EL MOTOR DEL TRACTOR desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacio namiento ponga el freno de estacionamien...

Page 136: ...se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensamblaj...

Page 137: ...ÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF coloque ...

Page 138: ...les de metal y estructuras de cemento Apague el motor del tractor desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacionamiento ponga el freno de estacionamiento y retire la llave antes de abandonar el asiento del operado r 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSP...

Page 139: ...y personas presentes a riesgos de salud Siempre use el equipo de protección personal PPE aprobado por OSHA cuando limpie o retire material potencialmente peligroso de equipo 1 MARQUE los objetos que no se puedan quitar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADORA a...

Page 140: ...or y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo...

Page 141: ... equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos alas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL y ...

Page 142: ...E OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VELOC...

Page 143: ...minente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Identifica instrucciones o procedimientos específicos que de no observarse estrictamente podrían ocasionar daños o l...

Page 144: ...Sección de Seguridad 1 1 2019 Alamo Group Inc SECCIÓN DE SEGURIDAD ...

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Page 146: ...o con cables de alimentación y causar lesiones o la muerte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes n...

Page 147: ...______ Dirección del solicitante ________________________________ Ciudad _________________________________ Estado _________________________________ Código postal ____________________________ Modelo de cortadora ________________________Número de serie ________________________ Fecha de compra __________________________ Vendedor del distribuidor __________________ Nombre del distribuidor ____________...

Page 148: ...una pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y s...

Page 149: ... leído y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Schulte determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implement...

Page 150: ...el Operador es una parte esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_S Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cortacésped Sobre Seguridad que se puede acceder instantán...