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14

AIR COMPRESSOR - OWNER'S MANUAL

AIR COMPRESSOR - OWNER'S MANUAL

35

MAINTENANCE SCHEDULE

SERVICE PROCEDURES

WARNING

!

Never assume a compressor is safe to work on just because it is not operating. It could
restart at any time. Follow all safety precautions and guidelines outlined in this manual.

CRANKCASE OIL -

The oil level should be half way to three quarters up the sight gauge

when the compressor is stopped.
Do not over fill or check the oil level while the pump is running. Compressor must be
level.

Use

, petroleum based, compressor or automotive grade oil

.

Detergent or synthetic oil can damage the pump, cause excessive leaks, and will void
the warranty.

non-detergent

only

DO NOT USE SYNTHETIC OIL IN THIS PUMP !

MAX

MIN

QUARTERLY

ANNUALLY

LUBRICATION

NOTE:

-
-

-

-

Change the air filter element every 300 working hours or quarterly. (Whichever occurs first).
Fasten bolts and nuts as required.

- Change oil more frequently if compressor is located in a very dirty environment.

Test and calibrate the pressure switch, pressure gauge and ASME safety valve according to their own technical
standards. These parts must be removed from the tank and pump to be tested.
Inspect and clean the suction and discharge valve(s) plate(s) every 1000 (one thousand) working hours (whichever
occurs first), located between the cylinder and its cover and, if necessary, replace it (them) according to the operation
conditions.

- The first oil change should be made after 8 hours of operation.
- The second oil change after 40 hours of operation.
- The third and following oil changes should be made after 200 hours of operation, or 60 (sixty) days, whichever occurs

first.

Heavy Duty and multi-viscous oils are not adequate for Schulz air compressor's lubrication. The same applies to oils that
tend to emulsify.
We recommend good industrial oil for air compressors, with rust and oxidation inhibitors and high viscosity level (from 90 to
95), SAE or ISO, as indicated in the table below:

- WHILE RUNNING IN A PERIOD OF ABOUT 100 WORKING HOURS THE OIL LEVEL SHOULD BE CAREFULLY

CHECKED.

Below 32 F

Below 0 C

0

0

32 F to 68 F

0 C to 20 C

0

0

0

0

68 F to 104 F

20 C to 40 C

0

0

0

0

SAE 10W

or

ISO 32

SAE 20W

or

ISO 68

SAE 30

or

ISO 100

AMBIENT TEMPERATURE F ( C)

0

0

RECOMMENDED LUBRICANT OILS FOR SCHULZ AIR PUMPS

TECHNICAL DATA 10120HL40X

270

Black

(pump)

Gray

(tank)

1,500

ELECTRIC MOTOR

OIL CAP.

WEIGHT WITH MOTOR

DISCHARGE

SIZE

BELT

SIZE

COLOR

REF.

Volume

ml

Kg

2P

2P

VOLTAGE V

[ ]

hp

kW

10120HL40X

150

2-A

1

’’

MODEL

Ø PULLEY

rpm

1,020

5.9

inches

mm

40 1,132 175

12

DISPLACEMENT MAX. PRESSURE

cfm

psig

bar

Geom. Volume

l/min

427

113

TANK

gal

596

lbs

in qt.

1,580

10

Three-phase

208/230/460

7.5

4 x

5/8

/16

Ø

47.3/1,200

78.3/1,990

18.4/480

28.7/730

46.5/1,180

19.7/500

4.6/118

7.6/191

5.1/130

19.7/500

1/25,5

0.41/10,5

10.0/255

17.7/451

Note: dimensions in inch/mm.

Summary of Contents for 10120HL40X

Page 1: ...0513 0 Rev 04 JUNE 06 3420 Novis Pointe Phone 770 529 4731 32 Fax 770 529 4733 sales schulzamerica com www schulzamerica com Schulz of America Inc Acworth GA 30101 OWNER S MANUAL AIR COMPRESSOR HEAVY...

Page 2: ...TECHNICAL DATA 580VL20X NS 23 AIR COMPRESSOR PARTS 23 BARE PUMP PARTS 24 TECHNICAL DATA 580VV20X 25 AIR COMPRESSOR PARTS 25 BARE PUMP PARTS 26 TECHNICAL DATA 580HV20X 27 AIR COMPRESSOR PARTS 27 BARE...

Page 3: ...main power switch then release all pressure from the system before attempting to service or perform maintenance procedures Relieve all pressure internal to the compressor prior to servicing per O S H...

Page 4: ...ason any part of the manual becomes illegible or the manual is lost have it replaced immediately The owners manual should be read periodically to refresh one s memory It may prevent a serious or fatal...

Page 5: ...g to back up to the pump This valve is often called a pop off or a safety relief valve Its job is to open up and relieve the air pressure in the event the pump did not shut off at the maximum setting...

Page 6: ...motor but to a control circuit See Electrical Diagram page 5 and 6 to correct installation according to the product version Piping The main distribution line should not be any smaller than the pipe s...

Page 7: ...LATION 5 AIR COMPRESSOR OWNER S MANUAL 0 1 2 3 4 5 6 7 8 9 A B C D D SUPPLY 230 460 VCA 60Hz LINE CIRCUIT COMPRESSOR MOTOR START LINE AND CONTROL PROTECTION MULTIWIRE DIAGRAM 5 7 5 10 15 and 20 hp THR...

Page 8: ...g Crankcase cover UNC 5 16 x 3 4 head bolt 3 4 plug LP 4 3 4 piston HP 90 mm piston LP 90 mm ring kit 01 04 01 01 01 01 01 18 01 01 01 01 02 01 02 01 01 02 03 01 01 02 01 01 01 01 06 01 02 01 01 1 2 3...

Page 9: ...04 02 01 01 01 01 01 02 04 04 04 01 01 01 01 01 01 01 02 02 02 01 No 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Bare pump Belt guard 3 4 x 100mm nipple NPT 3 4 x 1 2 straight...

Page 10: ...AND 6 T3 CONECTED TO MOTOR CUSTOMER WIRES LEADS WARNING TURN OFF POWER AND DISCONNECT ALL SUPPLY SOURCE BEFORE SERVICING X1 SINGLE PHASE 1 2 1 2 3 4 5 3 4 5 WIRING PROCEDURE AIR COMPRESSOR OWNER S MA...

Page 11: ...02 02 01 01 01 01 12 01 01 01 04 02 01 01 01 02 01 02 05 06 02 01 01 01 01 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 000 0077 0 830 1001 0 NA 830 1002...

Page 12: ...1 1 2 hex head bolt 3 8 lock washer 3 8 washer Motor 208 230 460V three phase Pulley 5 16 x 3 8 Allen hex without head Belt 3 4 NPT air filter Filter element Hose for tank drain not shown CODE QTY DE...

Page 13: ...ir flow Feeder line By pass By pass Air flow Line filter Air dryer or aftercooler Drain leg Moisture trap with drain Non lubricated supply line Air hose to air tool Quick coupler Regulator with gauge...

Page 14: ...an average hour you need more air BARE PUMP PARTS TECHNICAL DATA 10120HL40X Cylinder cover 1 NPT Air filter Filter element Gasket kit LP 1 8 ASME safety valve Valve plate Gasket internal plate kit Val...

Page 15: ...sure there is no excessive or unusual vibration or noise Remove and clean intake air filters do not wash the filter element Check V belt for tightness Belt tension should be adjusted to allow approxi...

Page 16: ...der and its cover and if necessary replace it them according to the operation conditions The first oil change should be made after 8 hours of operation The second oil change after 40 hours of operatio...

Page 17: ...some level of oil bypass the rings and get pumped into the tank This oil is measured in parts per million PPM and mixes with the moisture in the tank to form a whitish mayonnaise like substance Check...

Page 18: ...g bolts Replace belts 5 Check the tension again 6 Replace the belt guard x 1 2 deflection 10 lb force x MAINTENANCE SCHEDULE ANGULAR MISALIGNMENT PARALLEL MISALIGNMENT WARNING TECHNICAL DATA 7 580HV30...

Page 19: ...AL DATA 7 580VV30X BARE PUMP PARTS 8 47 9 5 10 11 31 30 32 33 1 12 13 14 16 17 19 18 15 5 5 34 25 25 20 21 25 25 26 24 27 46 7 29 5 22 23 24 47 39 41 42 38 DETAIL OF THE ASSEMBLY OF GASKET IN A CRANKC...

Page 20: ...ggs Stratton Honda Kohler Robin Materials parts and labor to repair the product are covered by this warranty For products of 5HP and over travel mileage expenses are allowed See limitations Defects an...

Page 21: ...tion Cylinder 3 8 x 1 Hex head bolt M18 plug Crankcase 1 4 plug 1 oil level sight 6306 bearing Crankshaft kit 6308 bearing Oil seal Flange 5 16 x 1 1 4 Hex head bolt Flywheel 5 16 x 1 Hex head bolt 5...

Page 22: ...1 2 MODEL PULLEY rpm 820 4 0 inches mm 30 850 175 12 DISPLACEMENT MAX PRESSURE cfm psig bar Geom Volume l min 300 80 TANK gal 571 lbs in qt 1 580 7 5 Three phase 208 230 460 5 6 Note dimensions in inc...

Page 23: ...15 13 115 4 5 26 1 A TECHNICAL DATA 580HV20X BARE PUMP PARTS B 42 suction Position TABLE 1 TORQUE ESPECIFICATIONS FOR BOLTS lbf in 215 53 348 143 19 294 4 9 10 19 33 21 30 24 N m 25 6 40 5 16 7 2 2 34...

Page 24: ...2 23 43 24 43 24 43 T6 24 T6 T6 T6 41 42 40 B A T5 17 18 C 38 37 T4 36 35 1 34 33 T4 46 32 39 45 44 14 4 5 T1 6 7 8 9 3 14 2 1 43 25 1 32 31 27 30 29 28 22 26 T3 23 19 21 20 C B A 16 T2 12 11 T1 10 13...

Page 25: ...m 25 6 40 5 16 7 2 2 34 2 9 2 3 9 4 5 6 1 7 8 17 9 10 11 7 12 13 14 40 38 B B A A 39 18 28 15 16 24 23 41 21 22 7 7 20 19 7 36 37 25 13 34 35 30 33 24 32 7 31 7 29 19 7 27 26 30 Detail of the assembly...

Page 26: ...g rod No 3 and 5 are unique pair of assembly The connecting rod won t work well if its pairs is not assembled and if the right torque is not applied in the bolt No 14 12 7 ft lb or 153 lbf in TECHNICA...

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