SCHUNK 1487783, Assembly And Operating Manual

Page 1: ...Translation of the original manual Assembly and Operating Manual SMPL with ISST SFM and ISBL...

Page 2: ...Version 01 28 04 2022 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available...

Page 3: ...tion of the Steel Plate Clamping System with Suction Cups and FlexMat 11 3 2 Variants and Type Keys Technical Data 14 3 3 Properties of the Clamping System 17 3 4 Calculating the Clamping Force 19 4 T...

Page 4: ...eel Plate ISST SMPL 39 9 3 Maintenance and Cleaning of the Suction Cups ISBL 39 9 4 Maintenance and Cleaning of the FlexMat SFM 39 9 5 Accessories Spare Parts and Wearing Parts 40 10 Disposing of the...

Page 5: ...the documents listed under chapter 1 3 Associated Documentation apply 1 2 Depiction of Warnings To elucidate hazards the warnings use the following signal words and symbols DANGER Hazards for people N...

Page 6: ...rranty The warranty is 12 months as of the ex works delivery date in the event of proper use under the following conditions Compliance with the environmental and operating conditions see chapter 2 4 C...

Page 7: ...mages caused by the use of the clamping system for purposes other than those described under Intended Use Non intended use includes the following In potentially explosive atmospheres Unauthorized refi...

Page 8: ...amping plate you must check the vacuum level directly on the clamping device DANGER Flying workpiece due to insufficient clamping force during machining resulting from insufficient vacuum or excessive...

Page 9: ...dangers and implement the appropriate safety measures while performing tasks Qualified personnel must observe the pertinent industry specific rules and regulations 2 6 Personal Protective Equipment To...

Page 10: ...ies in the working area of the machining center and the clamping system The operating company must ensure that they have the appropriate qualifications and skills Ensure that the clamping system canno...

Page 11: ...teel plate featuring vacuum holes with a diameter of 7 mm distributed evenly across the plate as well as countersunk mounting holes It serves as a base plate for the use of suction cups ISBL or the Fl...

Page 12: ...late and upward to the workpiece Individual vacuum blocks can be positioned over a vacuum hole of the Steel Plate 2 at any position and in any number The vacuum hole must be completely enclosed by the...

Page 13: ...separate suction cells via the grid that is also located on the underside This allows workpieces 4 with different geometries to be secured The FlexMat is designed as a wearing part and can be cut to c...

Page 14: ...he sealing gasket and sealing magnets ISST SMPL only The version is indicated in the item designation The item designation is composed as follows Part number Brief designation L L1 L2 B B1 B2 Included...

Page 15: ...M The FlexMat SFM is available in one version Part number Abbreviated designation L B 1378520 SFM 298 5 x 198 5 298 5 198 5 All specifications are in mm 15 01 SMPL with ISST SFM and ISBL Assembly and...

Page 16: ...cated in the item designation The item designation is composed as follows Part number Abbreviated designation L L1 B B1 H H1 0425136 ISBL 80x80x38 80 80 80 80 38 0425137 ISBL 80x40x38 80 80 40 80 38 1...

Page 17: ...ing gasket thereby increasing the clamping force If recesses have to be created the edges of the workpiece need to be processed or spacing is required between the workpiece and Matrix Plate the FlexMa...

Page 18: ...on cups ISBL tends to produce higher frictional forces than directly on the Matrix Plate Note that a single suction cup ISBL has only a relatively small clamping surface This results in low clamping f...

Page 19: ...ould be checked based on the practical application The aforementioned clamping equipment offers the following clamping surface ISBL 80x80 6400 mm ISBL 80x40 3200 mm ISBL 80x28 2240 mm FlexMat whole su...

Page 20: ...e products are not used immediately we recommend storing them horizontally in the transport packaging The following is generally recommended Always store the Steel Plate flat or horizontally otherwise...

Page 21: ...m openings The vacuum opening must be fully inside the sealing edge of the suction cups Uncovered vacuum openings should be sealed with magnetic plugs ISMST Note Always use ISBL of the same overall he...

Page 22: ...y be carried out by qualified personnel 6 2 Before Initial Start of Operations Before the initial start of operations following installation repair servicing or maintenance work you must check the fol...

Page 23: ...the vacuum generator If the vacuum value is not reached check that the FlexMat is correctly positioned and that a tight seal exists between the Steel Plate and SMPL sealing gasket correctly closed va...

Page 24: ...amping elements are securely attached to the machine table 3 Check the sealing gasket for damage or wear 4 Check that the vacuum openings on the Matrix Plate are clean and the screw in filters are scr...

Page 25: ...ations 5 Once processing is complete deactivate the vacuum using the manual slide valve The clamping system is vented automatically and the workpiece can be removed To process workpieces on the comple...

Page 26: ...function carry out the process of clamping the workpiece again from the very start Restore the vacuum supply Check the system for software errors machine controller switching functions Note If a SVAGG...

Page 27: ...roperty Prior to installation and before maintenance work the product must be disconnected from the power supply depressurized vented to the atmosphere and secured against unauthorized restart 8 2 Fau...

Page 28: ...losed by the sealing gasket We recommend that you always open all vacuum openings inside the sealing gasket The screw in screens in the vacuum openings are dirty Clean the screens or replace them if n...

Page 29: ...it must be replaced Workpiece has perforations Position the suction cup such that the entire suction area is completely covered by the workpiece and no leakage occurs due to perforations Workpiece is...

Page 30: ...amping Force Support with mechanical clamping force if possible or change the machining process Not every workpiece can be clamped and machined using solely a vacuum Vacuum drops during machining due...

Page 31: ...ntly higher due to the lever effect of the machining forces that are applied to the workpiece especially with the high suction cups This is therefore the weak point in the system If possible increase...

Page 32: ...se of visible damage They are available as spare parts and can be replaced without tools The leakage at the unused vacuum openings is too great Check that the sealing magnets ISMST are positioned corr...

Page 33: ...ISST and SFM are used on the Matrix Plate Therefore please observe the information provided in chapter 10 2 of the Assembly Instructions for Matrix Plate The following table merely represents a speci...

Page 34: ...ng gasket We recommend that you always open all vacuum openings inside the sealing gasket The screw in screens in the vacuum openings are dirty Clean the screens or replace them if necessary The workp...

Page 35: ...ry unclog them with a sharp object Caution If the suction opening is damaged or enlarged during this process the FlexMat must no longer be used and must be replaced Tip This is best checked by means o...

Page 36: ...ning forces are too high and the vacuum clamping force is subject to physical restrictions Calculating the Clamping Force Support with mechanical clamping force if possible or change the machining pro...

Page 37: ...n particular This can cause the elastomer FlexMat to melt Cool the workpiece and FlexMat accordingly Adapt the processing if necessary The vacuum level is too low Leakages that must be compensated by...

Page 38: ...Possible cause Solution The friction coefficient between the workpiece and the FlexMat is too low The friction coefficient is reduced by cooling lubricant or other contaminants Clean the surface of t...

Page 39: ...Steel Plate and Matrix Plate Before applying or positioning the clamping equipment setup the Matrix Plate and the Steel Plate must be cleaned thoroughly e g with a cloth to remove any dirt and contami...

Page 40: ...SVAGG 6 L Basic Recommended for SMPL 300x200 0425051 Vacuum unit SVAGG 18 L Basic Recommended for SMPL 400x300 or SMPL 600x400 see Pneumatic Connection 0425052 Vacuum unit SVAGG 40 L Basic Recommended...

Page 41: ...provided no agreement on return or disposal has been made 1 Dispose of the product properly after replacement or decommissioning 2 Observe the country specific guidelines and legal obligations for wa...

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