SCHUNK ADR-C, Assembly And Operating Manual

Page 1: ...Translation of Original Operating Manual Assembly and Operating Manual Jaw turning rings ADR C ADR C2 ADR S ...

Page 2: ...01 Version 02 00 08 11 2022 en Dear Customer Thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challenge us We will find a solution Best regards Your SCHUNK team Customer Management Tel 49 7133 103 2500 Fax 49...

Page 3: ... 2 10 Malfunctions 11 2 11 Disposal 11 2 12 Fundamental dangers 12 2 12 1 Protection during handling and assembly 12 2 12 2 Protection during commissioning and operation 12 3 Technical data 13 3 1 ADR C ADR C2 13 3 2 ADR S 13 3 3 Ambient conditions and operating conditions 13 4 Design and description 14 4 1 Design 14 4 2 Description of function 14 5 Assembly 15 5 1 Basic information 15 5 2 Assembl...

Page 4: ...n 28 7 2 Intervals and tasks 28 7 2 1 Cleaning and testing the product 28 8 Disassembly 29 8 1 Basic information 29 8 2 Disassembling the clamping pins 29 9 Storage 30 10 Spare parts list 31 4 02 00 Jaw turning rings Assembly and Operating Manual en 0189701 ...

Page 5: ...sted under 1 1 3 6 are applicable NOTE The illustrations in this manual are intended to provide a basic understanding and may deviate from the actual version 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Dangers for persons Non observance will inevitably cause irreversible injury or death WARNING Dangers for persons...

Page 6: ...e in this manual 1 1 3 Applicable documents General terms and conditions Contractual agreements Assembly and operating manual of the lathe chuck used The documents labeled with an asterisk can be downloaded from schunk com 1 2 Warranty If the product is used as intended the warranty is valid for 12 months from the date of delivery from the production facility ...

Page 7: ... ring Ø 76 mm ID 6100003 1 Jaw turning ring Ø 120 mm ID 6100004 1 ADR C clamping pin set ID 122175 1 ADR C locking pin ID 6100001 1 Transport protection ID 9957984 1 Assembly and Operating Manual ID 0189701 ADR S The scope of delivery includes 1 Jaw turning ring Ø 252 mm ID 6100007 1 Jaw turning ring Ø 317 mm ID 6100008 1 Jaw turning ring Ø 382 mm ID 6100009 1 Jaw turning ring Ø 447 mm ID 6100010 ...

Page 8: ...t is not being used as intended if for example The product is not clamped correctly Hard chuck jaws must be turned or ground The clamping pins on the product do not fully rest against the chuck jaws during clamping The information in the technical data is not observed when using and operating the product 3 13 The product is used and operated with non approved attachment parts The product is used i...

Page 9: ...rformed by qualified personnel Before working with the product the personnel must have read and understood the complete assembly and operating manual Observe the national safety regulations and rules and general safety instructions The following personal qualifications are necessary for the various activities related to the product Qualified personnel Due to its technical training knowledge and ex...

Page 10: ...g with moving components 2 8 Notes on safe operation Install and clamp the product according to the specifications in this manual Maintain and service the product on a regular basis All repair work must be performed by SCHUNK The operational safety and function of the product must not be impaired by external influences Incorrect handling of the personnel Incorrect handling and assembly may impair ...

Page 11: ...om operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2 11 Disposal Handling of disposal The incorrect handling of d...

Page 12: ...mpair the product s safety and cause serious injuries and considerable material damage Have all work carried out by appropriately qualified personnel For all work secure the product against accidental operation Observe the relevant accident prevention rules Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads ma...

Page 13: ...6100002 6100003 6100004 6100005 6100006 Diameter 33 mm 76 mm 120 mm 164 mm 208 mm 3 2 ADR S Designation ADR S ID 189600 Maximum permissible clamping force 65 kN Suitable lathe chuck 2 jaw chuck 3 jaw chuck 6 jaw chuck Tightening torques for clamping pins 25 Nm Clamping range Ø 250 mm to Ø 505 mm in 5 mm increments Jaw turning rings for ADR S Jaw turning ring ADR 6 ADR 7 ADR 8 ADR 9 ID 6100007 6100...

Page 14: ... the actual design 1 Flat areas 2 ADR jaw turning ring 3 Clamping pin if mounted 4 Thread for locking pin only for ADR C ADR C2 5 Thread for clamping pin 4 2 Description of function The product is used for preloading soft and highly tempered chuck jaws After preloading the chuck jaws can be turned By using clamping pins different clamping diameters can be covered ...

Page 15: ...ired to preserve it the product can slip through your hands resulting in injury Take appropriate safety measures to prevent the product from falling Wear suitable protective equipment especially protective gloves and safety boots CAUTION Risk of crushing and impact when assembling and disassembling the clamping pins Do not reach in between the product and the clamping pins Wear suitable protective...

Page 16: ...product can either be used directly or fitted with clamping pins 1 Select suitable jaw turning ring and clamping pins For combination specifications ADR C ADR C2 see 5 2 1 18 For combination specifications ADR S see 5 2 2 22 2 Screw the clamping pin into the jaw turning ring as far as the stop Observe the specified tightening torques for the clamping pins 3 13 NOTE For more finely graduated interm...

Page 17: ...m 2 x clamping pins with height h 30 mm To clamp the chuck jaws of a lathe chuck to a diameter of 196 mm ADR and clamping pins must be combined as follows in accordance with the combination specifications 5 2 2 22 1 x jaw turning ring with Ø 164 mm 2 x clamping pins with height h 18 mm 1 x clamping pin with height h 15 mm IMPORTANT The height difference between the clamping pins must not exceed 3 ...

Page 18: ...ADR 1 B B B 44 mm ADR 1 B B C 46 mm ADR 1 B C C 48 mm ADR 1 C C C 50 mm ADR 1 C C D 52 mm ADR 1 C D D 54 mm ADR 1 D D D 56 mm ADR 1 D D E 58 mm ADR 1 D E E 60 mm ADR 1 E E E 62 mm ADR 1 E E F 64 mm ADR 1 E F F 66 mm ADR 1 F F F 68 mm ADR 1 F F G 70 mm ADR 1 F G G 72 mm ADR 1 G G G 74 mm ADR 2 76 mm ADR 2 A 78 mm ADR 2 A A 80 mm ADR 2 A A A 82 mm ADR 2 A A B 84 mm ADR 2 A B B 86 mm ADR 2 B B B 88 m...

Page 19: ...ADR 3 A A 124 mm ADR 3 A A A 126 mm ADR 3 A A B 128 mm ADR 3 A B B 130 mm ADR 3 B B B 132 mm ADR 3 B B C 134 mm ADR 3 B C C 136 mm ADR 3 C C C 138 mm ADR 3 C C D 140 mm ADR 3 C D D 142 mm ADR 3 D D D 144 mm ADR 3 D D E 146 mm ADR 3 D E E 148 mm ADR 3 E E E 150 mm ADR 3 E E F 152 mm ADR 3 E F F 154 mm ADR 3 F F F 156 mm ADR 3 F F G 158 mm ADR 3 F G G 160 mm ADR 3 G G G 162 mm ADR 4 164 mm ADR 4 A 1...

Page 20: ...6 mm ADR 4 B B C 178 mm ADR 4 B C C 180 mm ADR 4 C C C 182 mm ADR 4 C C D 184 mm ADR 4 C D D 186 mm ADR 4 D D D 188 mm ADR 4 D D E 190 mm ADR 4 D E E 192 mm ADR 4 E E E 194 mm ADR 4 E E F 196 mm ADR 4 E F F 198 mm ADR 4 F F F 200 mm ADR 4 F F G 202 mm ADR 4 F G G 204 mm ADR 4 G G G 206 mm ADR 5 208 mm ADR 5 A 210 mm ADR 5 A A 212 mm ADR 5 A A A 214 mm ADR 5 A A B 216 mm ADR 5 A B B 218 mm ADR 5 B ...

Page 21: ...R 5 B C C 224 mm ADR 5 C C C 226 mm ADR 5 C C D 228 mm ADR 5 C D D 230 mm ADR 5 D D D 232 mm ADR 5 D D E 234 mm ADR 5 D E E 236 mm ADR 5 E E E 238 mm ADR 5 E E F 240 mm ADR 5 E F F 242 mm ADR 5 F F F 244 mm ADR 5 F F G 246 mm ADR 5 F G G 248 mm ADR 5 G G G 21 02 00 Jaw turning rings Assembly and Operating Manual en 0189701 ...

Page 22: ...ns SB 1 SB 2 SB 3 250 mm ADR 6 255 mm ADR 6 A 260 mm ADR 6 A A 265 mm ADR 6 A A A 270 mm ADR 6 B 275 mm ADR 6 B B 280 mm ADR 6 B B B 285 mm ADR 6 C 290 mm ADR 6 C C 295 mm ADR 6 C C C 300 mm ADR 6 D 305 mm ADR 6 D D 310 mm ADR 6 D D D 315 mm ADR 7 320 mm ADR 7 A 325 mm ADR 7 A A 330 mm ADR 7 A A A 335 mm ADR 7 B 340 mm ADR 7 B B 345 mm ADR 7 B B B 350 mm ADR 7 C ...

Page 23: ...DR 8 A A A 400 mm ADR 8 B 405 mm ADR 8 B B 410 mm ADR 8 B B B 415 mm ADR 8 C 420 mm ADR 8 C C 425 mm ADR 8 C C C 430 mm ADR 8 D 435 mm ADR 8 D D 440 mm ADR 8 D D D 445 mm ADR 8 450 mm ADR 9 A 455 mm ADR 9 A A 460 mm ADR 9 A A A 465 mm ADR 9 B 470 mm ADR 9 B B 475 mm ADR 9 B B B 480 mm ADR 9 C 485 mm ADR 9 C C 490 mm ADR 9 C C C 495 mm ADR 9 D 500 mm ADR 9 D D 505 mm ADR 9 D D D 23 02 00 Jaw turnin...

Page 24: ...Assembly 24 02 00 Jaw turning rings Assembly and Operating Manual en 0189701 ...

Page 25: ...pment WARNING Danger of crushing impact and cutting when clamping and unclamping the product When clamping and unclamping the product do not reach between the product and the chuck jaws Prevent unintentional actuation of the lathe chuck Remove sharp edges on the chuck jaws after turning Wear suitable protective equipment especially gloves NOTICE Possible material damage due to incorrect loading of...

Page 26: ...Operation 26 02 00 Jaw turning rings Assembly and Operating Manual en 0189701 6 2 Clamping the product 1 ADR clamping diameter 2 Workpiece clamping diameter ...

Page 27: ...correctly 5 15 4 Screw the locking pin into the axial thread only for ADR C ADR C2 5 Insert the product into the lathe chuck in the correct position NOTE Make sure that the product or the clamping pins is are in full contact with the chuck jaws and not with the base jaws of the lathe chuck 6 Clamp the lathe chuck according to the specifications in the operating manual of the lathe chuck used Do no...

Page 28: ...aning and testing the product after every clamping procedure The specified maintenance intervals are based on practical experience gathered by SCHUNK and are recommended Depending on the ambient and operating conditions as well as the clamping frequency of the product the maintenance intervals must be adapted and noted accordingly For maintenance intervals with two or more specifications the valid...

Page 29: ...g Wear suitable protective equipment especially protective gloves and safety boots CAUTION Risk of crushing and impact when assembling and disassembling the clamping pins Do not reach in between the product and the clamping pins Wear suitable protective equipment 8 2 Disassembling the clamping pins 1 Unclamp the product 6 3 27 2 Unscrew and remove the clamping pins NOTE To avoid scratches only pla...

Page 30: ... and lubricate lightly Store the product and attachments in a suitable transport container Only store the product and attachments in dry rooms Protect the product and attachments from major temperature fluctuations Comply with the storage temperature specified in the technical data NOTE Before reassembling clean the product and all attachments 7 2 1 28 and check for damage functionality and tightn...

Page 31: ...001 ADR C clamping pins 9957984 Transport protection ADR S ID Designation 6100011 Clamping pin M8 h 7 5 mm 6100020 Clamping pin M8 h 15 mm 6100012 Clamping pin M8 h 22 5 mm 6100021 Clamping pin M8 h 30 mm 9957985 Transport protection 31 02 00 Jaw turning rings Assembly and Operating Manual en 0189701 ...

Page 32: ...G Spann und Greiftechnik Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 11 2022 2022 SCHUNK GmbH Co KG 02 00 Jaw turning rings Assembly and Operating Manual en 0189701 ...