SCHUNK AGE-S-XYZ, Assembly And Operating Manual

Page 1: ...Translation of the original manual Assembly and Operating Manual AGE S XYZ Compensation Unit in X Y and Z Direction ...

Page 2: ...terations for the purpose of technical improvement Document number 389004 Version 04 00 04 06 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and chall...

Page 3: ...qualification 7 2 7 Personal protective equipment 8 2 8 Notes on safe operation 8 2 9 Malfunctions 9 2 10 Disposal 9 2 11 Fundamental dangers 9 2 11 1 Protection during handling and assembly 10 2 11 2 Protection during commissioning and operation 10 3 Technical Data 11 4 Design and description 12 5 Assembly 13 5 1 Assembly 13 5 2 air connection media connection 14 5 3 Mounting of the sensors 15 6 ...

Page 4: ...this manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 5 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitabl...

Page 5: ...itions Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty 1 3 Scope of delivery The scope of delivery includes Compensation Unit in X Y and Z Direction AGE S XYZ in the version ordered Assembly and Operating Manual Accessory pack 1 3 1 Accessories kit Access...

Page 6: ...chine system The applicable guidelines must be observed and complied with The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use Any utilization that exceeds or differs from the appropriate use is regarded as misuse 2 3 Constructional changes Implementation of structural changes B...

Page 7: ...d the complete assembly and operating manual Observe the national safety regulations and rules and general safety instructions The following personal qualifications are necessary for the various activities related to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dange...

Page 8: ...oggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 8 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere with the fu...

Page 9: ... disposal The incorrect handling of disposal may impair the product s safety and cause serious injuries as well as considerable material and environmental harm Follow local regulations on dispatching product components for recycling or proper disposal 2 11 Fundamental dangers General Observe safety distances Never deactivate safety devices Before commissioning the product take appropriate protecti...

Page 10: ...prevention rules Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death Stand clear of suspended loads and do not step into their swiveling range Never move loads without supervision Do not leave suspended loads unattended 2 11 2 Protection during commissioning and operati...

Page 11: ... 5 60 Noise emission dB A 72 Pressure medium Filtered compressed air 10 μm dry oiled or unoiled Compressed air compressed air quality according to ISO 8573 1 7 4 4 Min pressure bar 2 5 Max pressure bar 8 Nominal operating pressure bar 6 More technical data is included in the catalog data sheet Whichever is the latest version ...

Page 12: ...uation of piston 14 with rated operating pressure locks the product when extended Technical data for min spring force and rated operating pressure can be found in the catalog data sheet The latest relevant version is valid Function Pneumatic position memory for X Y compensation Actuation of air connection C Piston ring 13 moves to flange 6 tool side The position in X Y direction is fixed via a fri...

Page 13: ...the unit the power supply must be switched off Basic safety notes 6 Mounting of the unit Position of the item numbers Assembly drawing 22 The compensation units can be mounted using the pre mounted screws 101 102 103 104 depending on the type For reliable transmission of lateral forces and positioning of the unit use a cylindrical pin 105 Accessories kit Accessories kit 5 hexagon socket of the scr...

Page 14: ...of injury in case of unexpected movements of machine system The power supply must be switched off when connecting Basic safety instructions Basic safety notes 6 NOTE Observe the requirements for the compressed air supply Technical Data 11 In case of compressed air loss cutting off the energy line the product loses its dynamic effects and does not remain in a secure position However the use of a SD...

Page 15: ... the assembly and operating manual of the sensor for mounting and connecting The product is prepared for the use of sensors For the exact type designations of suitable sensors please see catalog datasheet and Mounting of the sensors 16 For technical data for the suitable sensors see assembly and operating manual and catalog datasheet The assembly and operating manual and catalog datasheet are incl...

Page 16: ...e Last Payload Schließer Closer Type Switching function ID MMS K 65 S PNP Closer 301423 The switching function is illustrated in deenergized state NOTICE Risk of damage to the sensor during assembly Observe the maximal tightening torque NOTE Ferromagnetic material changes the switching positions of the sensor For example Adapter plate made of ordinary steel At ferromagnetic adapter plates First mo...

Page 17: ...ated in deenergized state The inductive proximity switches used are equipped with reverse polarity protection and are short circuit proof Make sure that you handle the proximity switches properly Do not pull on the cable Do not allow the sensor to dangle from the cable Do not overtighten the mounting screw or mounting clip Please adhere to a permitted bend radius of the cable catalog Avoid contact...

Page 18: ...l sensor outputs of the same type npn pnp is permissible but does not increase the permissible load current Note that the leakage current of the individual sensors ca 2 mA is cumulative AGE S Z with INW INK 80 Ø Push the proximity switch M3 into the bracket 54 and clamp this by tightening the screw Ø Push the compensation unit together to the desired Z stroke and turn the screw 55 far enough out o...

Page 19: ...tch M1 Ø Lay the cable of the magnetic switch into the groove of the clamping element 17 O ring 58 should be located between magnetic switch and clamping element 17 Ø Push the magnetic switch 1 M1 with the clamping element 17 into the bore hole on the housing until the magnetic switch touches the base of the borehole Ø Turn the magnetic switch on the cable about its own axis until it switches Ø Fi...

Page 20: ... located between the magnetic switch and clamping element 17 Ø Push the magnetic switch 2 M2 with the clamping element 17 into the bore hole on the housing until the magnetic switch touches the base of the borehole Ø Turn the magnetic switch on the cable about its own axis until it switches Ø Fix the magnetic switch M2 in this position and clamp it by tightening the screw 59 Ø Test the function by...

Page 21: ...eshooting 6 1 Problem analysis Possible cause Corrective action The AGE lets off air when stopped Check air supply Check seals The AGE lets off air during operation The AGE has to be sent to the factory for inspection Z stroke is insufficient Dirt between the housing and lifting plate ...

Page 22: ...en 389004 7 Maintenance 7 1 Maintenance intervals The AGE should be sent back to SCHUNK every 3 million cycles for inspection and replacement of wearing parts 7 2 Assembly drawing 7 2 1 AGE S XYZ Wearing part replace during maintenance Contained in accessory pack ...

Page 23: ...Maintenance 04 00 AGE S XYZ Assembly and Operating Manual en 389004 23 7 2 2 AGE S XY Wearing part replace during maintenance Contained in accessory pack ...

Page 24: ...Maintenance 24 04 00 AGE S XYZ Assembly and Operating Manual en 389004 7 2 3 AGE S Z Wearing part replace during maintenance Contained in accessory pack ...

Page 25: ...number 0324500 0324502 0324503 0324504 0324525 0324527 0324 528 0324529 0324560 0324562 0324563 0324564 0324600 0 324602 0324603 0324604 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN...

Page 26: ...ine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems 1 2 1 Safety and reliability of control systems X 1 2...

Page 27: ...nts for guards X 1 4 2 1 Fixed guards X 1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Extreme temperatures X 1 5 6 Fire X 1 5 7 Explosion X 1 5 8 N...

Page 28: ...ential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and material with similar physical characteristics X 3 Supplementary essential health and safety requirements t...