SCHUNK AGE-XY Series, Assembly And Operating Manual

Page 1: ...Original operating manual Assembly and operating manual AGE XY Compensation unit...

Page 2: ...ns for the purpose of technical improvement Document number 389007 Version 03 00 12 05 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family ow...

Page 3: ...nal protective equipment 9 2 7 Notes on safe operation 9 2 8 Malfunctions 10 2 9 Disposal 10 2 10 Fundamental dangers 10 2 10 1 Protection during handling and assembly 11 2 10 2 Protection during comm...

Page 4: ...s manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documen...

Page 5: ...be downloaded on our homepage schunk com 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date under the following conditions Observe the...

Page 6: ...ariants see catalog data sheet 1 4 1 Sensors Overview of the compatible sensors Designation Type Magnetic switch MMS Exact type designation of the compatible sensors see catalog Information on handlin...

Page 7: ...the product includes compliance with all instructions in this manual 2 2 Not intended use Any utilization that exceeds or differs from the appropriate use is regarded as misuse 2 3 Constructional chan...

Page 8: ...elated to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and...

Page 9: ...gles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 7 Notes on safe operation Incorrect handling o...

Page 10: ...ty devices Before commissioning the product take appropriate protective measures to secure the danger zone Disconnect power sources before installation modification maintenance or calibration Ensure t...

Page 11: ...Have all work carried out by appropriately qualified personnel For all work secure the product against accidental operation Observe the relevant accident prevention rules Use suitable assembly and tr...

Page 12: ...ature C Max ambient temperature C 5 60 Noise emission dB A 70 Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 Repeatability mm 0 1 More technical data is included i...

Page 13: ...numbers Assembly drawing 20 Mounting the AGE on the robot 1 Robot with interface according to DIN ISO 9409 2 Compensation unit AGE XY 3 Allen key for assembly Fasten the AGE to the robot interface wi...

Page 14: ...the sensors NOTE Observe the assembly and operating manual of the sensor for mounting and connecting The product is equipped for the use of sensors For the exact type designations of suitable sensors...

Page 15: ...te made of ordinary steel At ferromagnetic adapter plates First mount the product on the adapter plate Then set the position of the magnetic switch NOTE Do not use the sensor as a safety component Do...

Page 16: ...nection B to lock the AGE Push magnetic switch 1 into the profile groove until it switches Mount magnetic switch 1 in this position with the screw in the magnetic switch Unlock and lock the AGE to tes...

Page 17: ...Malfunction fault occurring Possible cause Corrective action The AGE XY is leaking air at standstill Air connection not installed correctly Unused air connections open The AGE XY is leaking air during...

Page 18: ...dingly Interval Mio cycles 13 6 2 Lubricants Lubrication points basic lubrication SCHUNK recommends the lubricants listed During maintenance treat all greased areas with lubricant Thinly apply lubrica...

Page 19: ...e the robot flange 1 The robot flange 1 and housing 2 are aligned to each other by means of pins 53 Push the centering piston 4 with the cylinder piston 5 out of the housing 2 Unscrew the screws 44 an...

Page 20: ...y drawing 20 03 00 AGE XY Assembly and operating manual en 389007 7 Assembly drawing Assembly drawing Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered comp...

Page 21: ...ignation Compensation unit AGE XY pneumatic ID number 0324450 0324481 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine...

Page 22: ...ents 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operat...

Page 23: ...2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 St...

Page 24: ...uirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing...