SCHUNK GSW-B Series, Assembly And Operating Manual

Page 1: ...Translation of the original manual Assembly and Operating Manual GSW B Gripper with shank interface...

Page 2: ...on 05 00 17 05 2021 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to...

Page 3: ...Notes on safe operation 11 2 9 Transport 12 2 10 Malfunctions 12 2 11 Disposal 12 2 12 Fundamental dangers 13 2 12 1 Protection during handling and assembly 13 2 12 2 Protection during commissioning a...

Page 4: ...ation points 28 6 2 Disassemble product 28 6 3 Replacing the seals 28 6 4 Seal kit 28 6 5 Assembly drawing 29 7 Translation of original declaration of incorporation 30 8 Annex to Declaration of Incorp...

Page 5: ...basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Label...

Page 6: ...sterisk can be downloaded on our homepage schunk com 1 1 3 Sizes This operating manual applies to the following sizes GSW B 50 GSW B 64 GSW B 80 GSW B 100 1 2 Warranty If the product is used as intend...

Page 7: ...lus 64 AS IS 9660070 GSW B 80 PZ PGN plus 80 AS IS 9660008 GSW B 80 PZ PGN plus P 80 AS IS 9938313 GSW B 80 PZ PZN plus 80 AS IS 9660092 GSW B 100 PZ PGN plus 100 AS IS 9951593 GSW B 100 PZ PGN plus P...

Page 8: ...B 100 5520206 Content of the accessories pack Assembly drawing 29 1 4 Accessories The following accessories which must be ordered separately are required for the product Sensors A wide range of acces...

Page 9: ...ed use Appropriate use of the product includes compliance with all instructions in this manual CAUTION Using the GSW B in connection with a heat shrinking toolholder has to be considered as an abuse T...

Page 10: ...formed by qualified personnel Before working with the product the personnel must have read and understood the complete assembly and operating manual Observe the national safety regulations and rules a...

Page 11: ...ing protective clothing and also wear long hair in a hairnet when dealing with moving components 2 8 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may imp...

Page 12: ...or in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunct...

Page 13: ...and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Have all work carried out by ap...

Page 14: ...avert danger Until the installed monitors become effective it must be assumed that the drive movement is faulty with its action being dependent on the control unit and the current operating condition...

Page 15: ...that all components and assembly groups are included in the local potential equalisation in accordance with the applicable regulations While paying attention to the actual conditions of the working en...

Page 16: ...Min Max 10 90 IP rating 40 Noise emission dB A 70 Operating data for media connection Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 Nominal working pressure bar...

Page 17: ...olholder must be determined by the customer NOTE Never use a shrink fit chuck Assembly options 1 Check if the O rings 165 are insert in the shank If necessary insert the O rings 165 2 Clamp the module...

Page 18: ...from SCHUNK The shank of the GSW B is surface clamped with the TENDO toolholder Principle of clamping Hydraulic expansion toolholder Toolholder with WELDON mounting Sectioning GSW B clamped in a WELD...

Page 19: ...by throttle 151 If machine coolant is used The screw plug 150 must be replaced by the throttle 151 Only open the required compressed air connections to the GSW B and at the SCHUNK gripper For hose fr...

Page 20: ...ed by spring force the connection 2 or 4 at the GSW B and the bottom connection a at the gripper must be opened The connection A at the gripper has to be closed with a sealing screw from the enclosed...

Page 21: ...g the gripper to the mounting surface Pressure supply 19 SCHUNK parallel grippers PGN plus PGN plus P Assembly of SCHUNK parallel grippers shown as an example on PGN plus Maximal screw in depth of the...

Page 22: ...ment from locating surface mm 8 9 9 11 Max tightening torque Nm 2 1 5 3 5 3 11 0 included in the scope of delivery of the product Assembly of PGN plus P Mounting PGN plus P 50 64 80 100 Mounting screw...

Page 23: ...ntric gripper PZN plus Assembly of SCHUNK centric grippers shown as an example on PZN plus Maximal screw in depth of the fastening screws provided by the customer 23 05 00 GSW B Assembly and Operating...

Page 24: ...ng PZN plus 50 64 80 100 Mounting screw M3 x 40 M5 x 50 M6 x 55 M6 x 70 Mounting screw according to standard DIN EN ISO 4762 Amount 3 3 3 3 Max depth of engagement from locating surface mm 8 9 9 11 Ma...

Page 25: ...operating manual and catalog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk com Information on han...

Page 26: ...nual en 389112 4 4 2 Mounting kit RSS radio sensor system You will find suitable transmission modules in our catalog Overview mounting kit RSS Designation ID number AS RSS GSW B H 0308440 Mounting the...

Page 27: ...air connections are closed Open the required air connections Compressed air lines switched Check compressed air lines Unused air connections open Close unused air connections The machine is equipped...

Page 28: ...Disassemble the module as shown in the chapter Assembly drawing Assembly drawing 29 6 3 Replacing the seals Replace seals Clean all parts thoroughly and check for damage and wear Treat all greased ar...

Page 29: ...ion and assignment of the spare parts Variations are possible depending on size and variant Exploded view of the GSW B Wearing part replace during maintenance Included in the seal kit Seal kit can onl...

Page 30: ...r with shank interface GSW B ID number 0308420 0308421 0308422 0308423 0308424 The partly completed machine may not be put into operation until conformity of the machine into which the partly complete...

Page 31: ...on X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems 1 2 1 Saf...

Page 32: ...ble guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5...

Page 33: ...dstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working...

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Page 36: ...Clamping and gripping technology Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 05 2021 2021 SCHUNK GmbH Co K...