SCHUNK RM 50 - 310, Assembly And Operating Manual

Page 1: ...Translation of the original operating manual Rotary module RM 50 310 Assembly and Operating Manual Superior Clamping and Gripping www comoso com ...

Page 2: ...2013 en SCHUNK GmbH Co KG All rights reserved Dear customer congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top quality and best service You are going to increase the process reliability of your production and achieve best machining results to the customer s complete satisfaction SCHUNK products are inspiring Our detailed assembly and operat...

Page 3: ...ent 7 2 7 Notes on particular risks 8 3 Warranty 9 4 Scope of delivery 9 5 Accessories 10 5 1 Sensors 10 6 Technical data 11 7 Assembly and settings 12 7 1 Mechanical connection 12 7 2 Air connections 13 7 3 Adjusting the end positions 14 7 3 1 Angle of rotation fine adjustment 15 7 3 2 Dampening adjustment 15 7 4 End position monitoring 16 8 Start up 17 9 Troubleshooting 18 9 1 Modul does not mov...

Page 4: ...2 Maintenance and lubrication intervals 20 10 3 Lubricants Lubrication points basic lubrication 21 10 4 Dismantling the module 21 10 5 Assembling the module 22 11 Spare parts 22 11 1 Sealing kit 22 12 Assembly drawing 23 13 Translation of original declaration of incorporation 24 www comoso com ...

Page 5: ...will inevitably cause irreversible injury or death WARNING Dangers for persons Non compliance may cause irreversible injury or death CAUTION Dangers for persons Non observance may cause minor injuries NOTICE Information about avoiding material damage Symbols Warning about a danger point Warning about hot surfaces Warning about hand injuries General mandatory sign to prevent material damage Applica...

Page 6: ...intended use if the module is used for example as a pressing tool stamping tool lifting gear guide for tools cutting tool clamping device or a drilling tool Environmental and operating conditions The module may be used only within its defined application pa rameters Ensure that the environment is clean Observe the lubrication intervals 10 2 Page 20 Ensure that the environment is free of splashing ...

Page 7: ... as accessories by SCHUNK may be attached only with permission of SCHUNK Personnel qualification The assembly initial commissioning maintenance and repair of the module may be performed only by trained specialist person nel Every person called upon by the operator to work on the module must have read and understood the complete assembly and operating manual especially the chapter Basic safety note...

Page 8: ...ea of the module Perform maintenance modifications and additions outside the danger zone For all work secure the unit against accidental operation Take a precautionary approach by maintenance and disassem bly Only specially trained staff should disassemble the module WARNING Risk of injury from objects falling and being ejected The danger zone must be surrounded by a safety fence during operation ...

Page 9: ...s Intended use in 1 shift operation Observe the mandatory maintenance and lubrication intervals Observe the environmental and operating conditions Parts touching the work piece and wear parts are not part of the warranty Scope of delivery The scope of delivery includes Rotary Actuator RM in the ordered model Exhaust air throttles Accessory pack 3 4 www comoso com ...

Page 10: ...ccessories can be used with the ap propriate product version catalog Sensors Overview of the compatible sensors Designation Type Inductive proximity switches NI Monitoring set RMNS Exact type designation of the compatible sensors see catalog If you require further information on sensor operation contact your SCHUNK contact person or download information from our homepage 5 5 1 www comoso com ...

Page 11: ...emission dB A 70 Pressure medium Compressed air standard for quality of the compressed air according to ISO 8573 1 6 4 4 Min pressure bar 3 Max pressure bar 8 Nominal working pressure bar 6 All other angles of rotation between 5 and 180 degrees can be selected specify when ordering catalog Further technical data can be found in the catalog data sheet The most recent version applies 6 www comoso co...

Page 12: ...mical screw lock Mechanical connection The values relate to the entire bolting surface Requirements for levelness of the bolting surface Dimensions in mm Diameter Permissible unevenness 100 0 02 100 0 05 The connection geometries are above below and at the side of the rotary module Dimensions for the position and size of the connection geometries Catalog data sheet NOTE When mounting the module fr...

Page 13: ...air before operation with unoiled air washing out of factory lubrication NOTICE Observe the requirements for the air supply 6 Page 11 Technical Data Use connecting wires with the same or a larger cross section as the connection thread See the catalog for precise information about the position and size of the connection geometries 7 2 www comoso com ...

Page 14: ...thin the scope of delivery of every rotary module for angle of rotation fine adjustment and ad justment of the end position dampening to the mass moment of inertia occurring in operation Counter nut 10 Stop coupling 13 Rod 14 Shock absorber 22 Counter nut 23 Fig 1 Adjusting the end positions 7 3 www comoso com ...

Page 15: ...ter nut Dampening adjustment NOTICE Use the shock absorber Operation without the shock absorber included within the scope of delivery is not permitted Observe the maximum mass moment of inertia catalog da ta Adjust the dampening at the mass moment of inertia The desired angle of rotation has been set 7 3 1 Page 15 1 Release counter nut 23 2 By turning the shock absorber 22 in and out the stroke of...

Page 16: ...ary module is directly monitored Proximity switch monitoring GMNS Scope of delivery of the monitoring set 1 x retaining plate 1 x Proximity switch 1 x connection cable Fig 2 Position of the proximity switches 1 Proximity switch GMNS installation on both sides 1 Undo the attachment screw 2 Set the sensor via the retainer plate 3 Fix the sensor via the attachment screw 7 4 Setting the monitoring www...

Page 17: ...way that the permit ted swiveling time is not exceeded Use the Gemotec Toolbox program for calculation www schunk com The movement speed is ideally regulated via throttle check valves 7 2 Page 13 The speed is always set so that it starts at a low speed and increases to a higher speed until the desired operating speed has been reached Operate the device in such a way that the permissible cycle numb...

Page 18: ...sitions are incorrectly adjusted Readjust the end positions 7 3 Page 14 Pressure drops below minimum Check the air supply 7 2 Page 13 Mounting surface is not even enough Check the levelness of the bolting surface 7 1 Page 12 Component is broken e g through over loading Send the module to SCHUNK with a repair order or disassemble module Shock absorber defective Check or if need be replace the shock...

Page 19: ...e action Seals of the drive piston defective Send the module to SCHUNK with a repair order recommended Replace the seals of the drive piston Positioning of the swivel table defective Send the module to SCHUNK with a repair order Compressed air lines are blocked Check the compressed air lines for pinching or damage Does the module move hard against the end positions Possible cause Corrective action...

Page 20: ...rrectly if the device reaches its end position swiftly without any mechanical impact Overloading of the unit or exceeding the permitted swivel speed can lead to drastic reduction of the service life Determine the swiveling times and the permitted stroke fre quency with Gemotec Toolbox Regularly check the shock absorber Observe the recommended maintenance intervals Maintenance and lubrication inter...

Page 21: ...earings Isoflex Topas NCA 52 from Klüber Only after disassembling the module for repairs Dismantling the module NOTICE A high degree of expertise is required for the disassembly and assembly of the module 2 5 Page 7 The repair or elimination of defects by the customer on the mod ule results in the termination of the warranty and liability for all resulting warranty and subsequent damage It is reco...

Page 22: ... the following Unless otherwise specified secure all screws and nuts with Loc tite no 243 and tighten with the appropriate tightening torque Select suitable tightening torques for screws when assembling the module in accordance with generally accepted guidelines for screw connections Spare parts Sealing kit ID No of the seal kit Sealing kit for ID number RM 50 0313437 RM 110 0313438 RM 200 0313439...

Page 23: ...50 310 en 23 Assembly drawing The following figure is an example image It serves for illustration and assignment of the spare parts Variations are possible depending on size and variant Fig 3 Assembly of RM 06 12 www comoso com ...

Page 24: ...nto which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessment and risk reduction EN 62079 2001 Preparation of instructions Structuring content and presentation The manufacturer agrees to forward on demand the spe...