Technical data
The required effective clamping force for machining F
sp
is
calculated from the product of the
machining force F
spZ
and the
safety factor S
z
. This factor takes into account uncertainties in the
calculation of the machining force. According to VDI 3106:
S
z
≥ 1.5.
From this we can derive the calculation of the initial clamping
force during shutdown:
(+)
for gripping from the outside inwards
(–)
for gripping from the inside outwards
CAUTION
This calculated force must not be larger than the maximum
clamping force ΣS engraved on the lathe chuck.
See also "Lathe chuck data" table
From the above formula it is evident that the sum of the effective
clamping force F
sp
and the total centrifugal force F
c
is multiplied by
the
safety factor for the clamping force S
sp
. According to VDI 3106,
the following also applies here:
S
sp
≥ 1.5.
The
total centrifugal force F
c
is dependent on both the sum of the
masses of all jaws and on the center of gravity radius and the
speed of rotation.
CAUTION
For safety reasons, in accordance with DIN EN 1550, the
centrifugal force may be a maximum of 67% of the initial
clamping force.
The formula for the calculation of the total centrifugal force F
c
is:
For this,
n is the given speed of rotation
in RPM. The product
m
B
∙
r
s
is referred to as the centrifugal torque M
c
.
In case of toolholders with split chuck jaws, i.e., with base jaws and
top jaws, for which the base jaws change their radial position only
by the stroke amount, the
centrifugal torque of the base jaws
M
cGB
and the
centrifugal torque of the top jaws M
cAB
need to be
added:
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03.00 | ROTA 2B | Assembly and operating manual | en | 0889059
