SCHUNK TCU-Z, Assembly And Operating Manual

Page 1: ...Translation of the original manual Assembly and operating manual TCU Z Tolerance Compensation Unit...

Page 2: ...ations for the purpose of technical improvement Document number 389464 Version 02 00 05 02 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our famil...

Page 3: ...9 2 7 Personal protective equipment 10 2 8 Notes on safe operation 10 2 9 Transport 10 2 10 Disposal 11 2 11 Fundamental dangers 11 2 11 1 Notes on particular risks 11 3 Technical data 12 3 1 With Loc...

Page 4: ...tervals 20 6 3 Lubricants Lubrication points basic lubrication 21 6 4 Disassemble the product 21 6 4 1 Variant with locking MV 21 6 4 2 Variant without locking OV 22 6 5 Servicing and assembling the p...

Page 5: ...manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable document...

Page 6: ...TCU Z 200 1 1 4 Variants This operating manual applies to the following variations TCU Z Without locking TCU Z With locking 1 2 Warranty If the product is used as intended the warranty is valid for 24...

Page 7: ...nsion cables if necessary For information regarding which accessory articles can be used with the corresponding product variants see catalog data sheet 1 4 1 Seal kit ID No of the seal kit Seal kit fo...

Page 8: ...2 2 Not intended use It is not intended use if the product is used for example as a pressing tool stamping tool lifting gear guide for tools cutting tool clamping device or a drilling tool Any utiliza...

Page 9: ...ries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete assembly and operati...

Page 10: ...handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere wi...

Page 11: ...s Before commissioning the product take appropriate protective measures to secure the danger zone Disconnect power sources before installation modification maintenance or calibration Ensure that no re...

Page 12: ...00 125 160 200 Weight kg 0 18 0 25 0 48 0 85 1 63 2 75 permissible operating temperature C 10 to 90 Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 Min pressure bar...

Page 13: ...SCHUNK can provide an adapter plate with hole pattern for mounting holes The adapter plate 2 is mounted to the robot 1 and to the TCU Z 3 see our catalog for mounting data SCHUNK gripper types PGN pl...

Page 14: ...ing surface to which the product is mounted Requirements for evenness of the mounting surface Dimensions in mm Edge length Permissible unevenness 100 0 02 100 0 05 4 2 1 Assembly at the robot Mounting...

Page 15: ...e Nm 1 27 3 0 10 1 10 1 24 6 24 6 48 maximum screw in depth Z mm 3 2 6 5 6 5 11 5 13 5 10 5 14 5 cylindrical pin fit diameter 3 h6 4 h6 5 h6 5 h6 6 h6 6 h6 8 h6 max fitting depth mm 4 6 6 6 8 10 12 4...

Page 16: ...uirements for the air supply Technical data 12 1 Main connections Hose connection A lock B unlock Designation TCU Z 64 80 100 125 160 200 Thread in the main air connections M5 G1 8 Hose connection Con...

Page 17: ...s For the exact type designations of suitable sensors please see the catalog data sheet For technical data for the suitable sensors see Assembly and Operating Manual and catalog data sheet The Assembl...

Page 18: ...nut available slide the sensor according to dimension I1 into the groove 2 see following table Turn the sensor 1 into the groove 2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at t...

Page 19: ...Readjust or change sensor 5 3 Product does not execute the full stroke for the locking Possible cause Corrective action Dirt between cylinder and cylinder cover Disassemble and clean the product Pres...

Page 20: ...ingly Interval Mio cycles for TCU Z Maintenance work 50 100 125 160 200 4 3 2 Clean all parts thoroughly check for damage and wear if necessary replace seals and wearing parts Servicing and assembling...

Page 21: ...the power supply is switched on or residual energy remains in the system components can move unexpectedly and cause serious injuries Before starting any work on the product Switch off the power supply...

Page 22: ...separate product form the adapter plate Remove screws 52 from the housing top 02 Remove screws 53 then remove bolt 09 Separate housing top 22 from the flange bottom 01 6 5 Servicing and assembling the...

Page 23: ...Maintenance 02 00 TCU Z Assembly and operating manual en 389464 23 6 6 Assembly drawing Assembling of the variant without locking OV...

Page 24: ...Assembly and operating manual en 389464 Assembling of the variant with locking MV Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely only for TCU...

Page 25: ...n Unit TCU Z pneumatic ID number 324766 324784 324798 324820 324838 324856 1377682 The partly completed machine may not be put into operation until conformity of the machine into which the partly comp...

Page 26: ...equirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7...

Page 27: ...ng movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricit...

Page 28: ...ety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable...