SCHUNK VERO-S NSA plus 120, Assembly And Operating Manual

Page 1: ...Translation of Original Operating Manual VERO S quick change pallet system NSA plus 120 NSA plus 160 Assembly and Operating Manual...

Page 2: ...rsion 06 00 27 06 2022 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available...

Page 3: ...ta 14 6 Assembly 15 6 1 General assembly notes 16 6 2 Fastening and connection 17 6 2 1 NSA plus 120 17 6 2 2 NSA plus 160 19 6 3 Clamping rings SRA SRB SRC 21 6 4 Screw tightening torques 23 7 Operat...

Page 4: ...Table of Contents 14 Annex to Declaration of Incorporation 37 4 06 00 NSA plus 120 NSA plus 160 VERO S quick change pallet system en 0489070...

Page 5: ...ions the documents listed under 1 2 5 are applicable 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons N...

Page 6: ...on machine tools or other suitable technical devices The product may only be used within the scope of its technical data 5 14 The product is intended for industrial and industry oriented use Appropri...

Page 7: ...area Wear personal protective equipment WARNING Risk of injury to persons during transport of the system and in case of horizontally placed clamping ring axis or overhead applications due to falling...

Page 8: ...protect against possible mechanical hazards Wear personal protective equipment CAUTION Risk of injury due impurities e g metal shavings in the exhaust and air purge ports of the clamping station The...

Page 9: ...g the machining process Wear hearing protection 2 4 Product safety Disconnect the energy supply lines and ensure that there is no residual energy in the system when performing assembly modification ma...

Page 10: ...ring is used in the customer s own assembly device the customer is to provide for a sufficiently dimensioned tap and satisfactory strength of the fastening material 2 4 2 Constructional changes attach...

Page 11: ...ble and are observed Faults If a malfunction occurs in the product and endangers safety or if a problem is suspected due to production behavior the machine on which the product is mounted must be stop...

Page 12: ...4 months from the ex works delivery date under the following conditions Observe the applicable documents 1 2 5 Observe the ambient conditions and operating conditions Observe the maximum number of cla...

Page 13: ...us 1205 O rings 6 x 1 5 8 Covering caps 8 Fastening screws M6 NSAplus 1605 O rings 7 x 1 5 8 Covering caps 8 Fastening screws M8 4 1 Accessories Accessories on separate order see catalog or data sheet...

Page 14: ...ssure 6 bar Repeatability mm 0 005 mm Installation position any Operating temperature 5 C 60 C Required level of cleanliness IP 30 in accordance with DIN EN 60529 Noise emission dB A 70 Pressure mediu...

Page 15: ...specialist personnel Disconnect the power supply lines and ensure that there is no residual energy in the system before performing assembly modification maintenance or adjustment work Wear protective...

Page 16: ...for alignment of the devices or pallets clamping rings with centric scope SRC 120 can be used 6 3 21 NOTE When connecting the quick change pallet system please make sure that a complete deaeration of...

Page 17: ...unting hole for M6 cylindrical screw Clamping slide monitoring for module clamped Hose free direct connection seal 6 x 1 5 Air control blow out function Hose free direct connection seal 6 x 1 5 Air co...

Page 18: ...oing the installation yourself The NSA plus 120 size has an air control and dynamic pressure monitoring of the clamping slide position is possible Via two separate air connections the clamping slide p...

Page 19: ...blow out function Hose free direct connection seal 7 x 1 5 Air control Hose free direct connection seal 7 x 1 5 Customer specific table top M6 Torx set screw remove before assembly Fitting length 10...

Page 20: ...clamping slide position is possible Via two separate air connections the clamping slide position can be monitored in OPENED and or CLOSED status alternately The monitoring functions can be monitored...

Page 21: ...ke sure that the flatness and height deviation of the locating surface of all of the locating holes lies within the permissible tolerance range of 0 01 mm Otherwise the optimal clamping and repeat acc...

Page 22: ...and installation conditions Type ID A B C D E F G H K L SRA 120 RF 0471650 8 13 M8 9 12 M6 12 118 H6 100 0 2 35 SRB 120 RF 0471651 8 13 M8 9 12 M6 12 118 H6 100 0 2 35 SRC 120 RF 0471652 8 13 M8 9 12...

Page 23: ...n one direction Clamping ring type C with centering clearance 6 4 Screw tightening torques Tightening torques for mounting clamping rings Screw quality 12 9 Screw size M3 M4 M5 M6 M8 M10 M12 M14 M16 T...

Page 24: ...the clamping ring is in a horizontal position or in the case of overhead application Use a crane during transport In case of horizontal or overhead applications secure the fixture or pallet against f...

Page 25: ...ets or devices 4 The pallet can be removed Locking 1 Before inserting a pallet the clamping system has to be supplied with compressed air operating pressure 6 bar so that the clamping slides retract a...

Page 26: ...g ring Therefore lifting is carried out directly at the bottom side of the pallet The maximum admissible lifting force per clamping module is limited see chapter Technical data 5 14 The admissible tot...

Page 27: ...s quick change pallet module features dynamic pressure monitoring on the clamping slides It is therefore possible for example to monitor the dynamic pressure on the clamping slides of the quick change...

Page 28: ...ontrol functions For 2 bar control functions Unlocking connection Turbo connection Air control Slide monitoring for module opened Slide monitoring for module clamped Pneumatic circuit symbols 5 3 dire...

Page 29: ...evaluation the pressure and air volume must be held constant Pressure fluctuations can affect the settings of the pressure switch and lead to incorrect measurement results The length and cross section...

Page 30: ...aintain proper function of the system please consider the following notes Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 CAUTION The air supply must be done via a...

Page 31: ...minimum Check operating pressure min 5 bar Module has not been operated with lubrified air Install a maintenance unit with oiler The hose diameter is below minimum Required hose diameter see chapter G...

Page 32: ...Quantity 6 Bearing shell 2 14 Quad ring 1 15 Quad ring 1 16 O ring 2 17 O ring 1 18 O ring 2 19 O ring 1 20 O ring 1 21 O ring 5 24 O ring 2 NSA plus 160 ID no 0471712 Item Designation Quantity 6 Bea...

Page 33: ...ifting pin 2 8 Cover plate 1 10 Countersunk screw 9 11 Steel ball 2 12 Countersunk screw 2 13 Compression spring 4 14 Quad ring 1 15 Quad ring 1 16 O ring 2 17 O ring 1 18 O ring 2 19 O ring 1 20 O ri...

Page 34: ...y 1 Body 1 2 Clamping slide 2 4 Piston 1 5 Cover 1 6 Bearing shell 2 7 Lifting pin 2 8 Cover plate 1 10 Countersunk screw 8 11 Steel ball 2 12 Countersunk screw 2 13 Compression spring 4 14 Quad ring...

Page 35: ...Assembly drawing 12 Assembly drawing 12 8 17 21 19 13 6 24 11 7 16 10 5 20 15 4 14 23 30 2 1 18 31 35 06 00 NSA plus 120 NSA plus 160 VERO S quick change pallet system en 0489070...

Page 36: ...to operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standa...

Page 37: ...X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems 1 2 1 Safety and reliability of control systems X 1 2 2 Con...

Page 38: ...3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply o...

Page 39: ...nery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and mat...

Page 40: ...Co Spanntechnik KG Lothringer Str 23 D 88512 Mengen Tel 49 7572 7614 0 Fax 49 7572 7614 1099 info de schunk com schunk com Folgen Sie uns I Follow us 06 2022 2022 SCHUNK GmbH Co KG 06 00 NSA plus 120...