Schwinn Airdyne AD2, Service Manual

Page 1: ...ffect the safety and functionality of the equipment creating a risk to users Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when...

Page 2: ...un 250lbs 113kg 250lbs 113kg Specifications Maximum User Weight 250 lbs 113 kg Power Requirements 2 AA batteries LR6 Operational Voltage 1 0 3 3VDC This product its packaging and components contain ch...

Page 3: ...essive moisture on the Console Weekly Clean the machine to remove any dust dirt or grime from the surfaces If needed sparingly apply a thin coating of silicone lube to ease operation Note Do not use p...

Page 4: ...o not adjust the levelers to such a height that they detach or unscrew from the machine Injury to you or damage to the machine can occur MovingYourMachine To move the machine carefully lift the rear e...

Page 5: ...Check magnet position requires shroud removal Magnet should be in place on pulley Check RPM Sensor requires shroud removal RPM sensor should be aligned with magnet and connected to data cable Realign...

Page 6: ...al Set the hardware safely aside for reassembly 4 To tighten or loosen the tension turn the adjustment bolt A on the back of each Fan Tensioner bracket B NOTICE Be sure to adjust the tension evenly on...

Page 7: ...the pulleys and measure the distance The Drive Belt should have only 0 25 0 64 cm of give See Figure 1 If the tension is too loose or too tight adjust the Belt Tensioner A 5 To adjust the tension tur...

Page 8: ...Units prompt 4 Push the button to go to the Stats prompt Push and hold the button to start the machine Stats option The Console display shows Total Distance Push the button to change between Total Di...

Page 9: ...dal has an L the Right Pedal an R 2 Install the new Pedals Carefully align the threads and hand tighten to prevent crossthreading Then tighten fully with pedal wrench Note The Left Pedal is reverse th...

Page 10: ...teries point in the direction of the indicators in the battery bay Do not mix old and new batteries Do not mix alkaline standard carbon zinc or recharge able Ni Cd Ni MH etc batteries 3 Slide the repl...

Page 11: ...hat it does not fall 2 Remove the Handlebar and Footpeg Discard the old part 3 Installation is the reverse procedure 4 Final Inspection Inspect your machine to ensure that all hardware is tight and co...

Page 12: ...for reassembly 4 Loosen and remove the hardware that attaches the Connector Arm A to the Arm Pivot B Set the free end of the Connector Arm on the floor Set the hardware safely aside for reassembly 5...

Page 13: ...rewdriver remove the hardware that attaches the Left and Right Shrouds Note the locations of the different types of screws Slowly remove the Shrouds Set the hardware safely aside for reassembly Note T...

Page 14: ...it Set the hardware safely aside for reassembly Note The hardware that attaches the bottom of the Vent Cover is removed during Shroud removal 5 Installation is the reverse procedure 6 Final Inspection...

Page 15: ...scard the old Crank Arm and hardware Note Do not let the Star Washers B1 on the Crank Cover fall down inside the Shroud 3 Installation is the reverse procedure 4 Final Inspection Inspect your machine...

Page 16: ...over B Remove the Crank Arm and the Star Washers B1 from the Crank Cover Set the hardware safely aside for reassembly 4 Remove the Crank Cover B 5 Loosen and remove the hardware that attaches the Conn...

Page 17: ...then the other to tighten the plate evenly Stabilize the Drive Pulley to prevent movement as you tighten the plate Hold the Connector Arm as it can disengage very suddenly pop off and fall 7 When the...

Page 18: ...rm C Install the Shrouds with the hardware from step 2 Refer to the Replacing the Shrouds procedure in this manual Note Make sure that the 2 small holes in the Crank Cover are aligned with the 2 screw...

Page 19: ...this manual Set the hardware safely aside for reassembly Note The hardware that attaches the Front Fan Cover is removed during Shroud removal 3 Slide the Front Fan Cover forward to disengage the tabs...

Page 20: ...de the Frame upright and remove the Rear Fan Cover Set the hardware safely aside for reassembly Note To remove the Bottom Fan Cover you must remove the Front Fan Cover 4 Be sure the hardware that atta...

Page 21: ...t attaches the old Speed Sensor A to the Main Frame Remove the Speed Sensor A from the bracket 4 Observe how the cable is routed from the Speed Sensor A to the Console Bracket B on the Frame Pull the...

Page 22: ...NOTICE Do not crimp the cable 9 Reinstall the Shrouds and Pedals Note Before fully attaching the Shrouds verify that the Speed Sensor A and Speed Sensor Magnet E on the Drive Pulley do not touch 10 F...

Page 23: ...in this manual Set the hardware safely aside for reassembly 4 Loosen and remove the hardware that attaches the Right Connector Arm A to the Arm Pivot B Set the free end of the Connector Arm on the fl...

Page 24: ...the bearings on the Belt Tensioner NOTICE This step may require two people 12 Align the Fan Assembly axle H2 in the Main Frame brackets I Carefully roll it back into position 13 Slowly turn the Drive...

Page 25: ...Covers procedure in this manual Set the hardware safely aside for reassembly Note It may also be necessary to remove the Front Left Rear and Bottom Fan Covers 4 Make a note of the setting of the Belt...

Page 26: ...on the Belt Tensioner A Adjust the Belt Tensioner to the setting recorded in step 4 10 Before you reinstall the Fan Covers make sure that the belt tension is correct Refer to the Belt Tension Adjustme...

Page 27: ...n Covers procedure in this manual Set the hardware safely aside for reassembly 4 Make a note of the setting of the Belt Tensioner A the number of bolt threads showing To loosen the belt tension turn t...

Page 28: ...Belt is under the bearings on the Belt Tensioner NOTICE This step may require two people 11 Align the Fan Assembly axle F2 in the Main Frame brackets G Carefully roll it back into position 12 Slowly t...

Page 29: ...dure in this manual Set the hardware safely aside for reassembly Note It may also be helpful to remove the Pivot Arms Refer to the Replacing the Pivot Arms procedure in this manual Set the hardware sa...

Page 30: ...ne Crank Bearing will be left in the Frame after the axle is removed 11 Installation is the reverse procedure NOTICE Before you replace the Covers and Shrouds check the belt tension and adjust if nece...

Page 31: ...Magnet B Handlebars I Crank Covers P Data Cable C Fan Assembly J Pedals Q RPM Sensor D Fan Covers K Shroud Right R Levelers E Footpegs L Shroud Left S Seat F Arm Pivots M Drive Pulley T Seat Post G Co...