Schwinn Fitness 231, Assembly Manual

Page 1: ...RECUMBENT ASSEMBLY GUIDE ASSEMBLY GUIDE PN 001 6977 REV A 072606 ...

Page 2: ...1 CONTENTS Table of Contents Hardware 2 Exploded View 4 Parts List 5 Assembly Instructions 6 Important Contact Numbers 22 ...

Page 3: ...ssing items are short quantities or have damaged components please contact Schwinn at 1 800 864 1270 I 5 Allen Bolt M8xP1 25x16mm 9 Allen Key Screwdriver Socket Wrench I 6 Screws M8x16mm I 1 M8xP1 25x85mm I 4 lock nut for M8 1 I 2 Knob 1 I 11 Regular Washer 10 25 2t 1 SW231 I 13 Carriage Bolt M8xP1 25x85MM 1 ...

Page 4: ...assembling unit If you are missing items are short quantities or have damaged components please contact Schwinn at 1 800 864 1270 I 12 Regular Washer 12 5 20 2t 1 I 8 Screw M5 16MM 4 I 3 Flat Washer 8 16 2t 20 I 9 Allen Bolt M8xP1 0x35mm 5 I 7 Allen Bolt M8xP1 0x45mm 4 I 10 Knob 1 ...

Page 5: ...EXPLODED VIEW 4 EXPLODED VIEW ...

Page 6: ... 22 Seat rail bracket 1 E Front stabilizer 1 F Pedal pair 1 G Rear stabilizer 1 H Seat rail 1 I 1 Screw M8xP1 25x85L 1 I 2 Angle adjust knob 1 I 3 Flat washer 8x16x2t 20 I 4 Nylon nut 1 I 5 Screw M8x16 9 I 6 Screw M8x16 Flat 4 I 7 Screw M8x1x45 4 I 8 Screw M5x16 4 I 9 Screw M8x35 5 I 10 Seat Adjust Knob 1 I 11 Flat Washer 10x25x2t 1 I 12 Flat Washer 12 5x20 1 I 13 Carriage Bolt M8x1 25x85 1 J Seat...

Page 7: ...ss go faster gather the pieces you need for each step and thoroughly read the assembly instructions for that step prior to starting assembly for the step 2 When attaching two pieces gently lift and look through the bolt holes to help guide the bolt through the holes 3 As a general rule and for all bolts and nuts turn bolts or nuts toward the right to tighten and left to loosen Or you can remember ...

Page 8: ...bilizer Ref G M8x16 Screws Ref I 6 Tools Supplied Allen Wrench 1 1 Attach the Rear Stabilizer G to the rear of the Main Unit using two M8 X 16mm screws I 6 1 2 Attach the Front Stabilizer E with the UP sticker and wheels toward the front of the Main Unit using two M8 X 16mm screws UP sticker I 6 I 6 E G ...

Page 9: ...Supplied Pedal Wrench 2 1 Screw the Left Pedal has an L stamped into the end of the pedal into the Left Crank Arm Note The Left Pedal has a left handed thread and screws in counter clockwise 2 2 Screw the Right Pedal has an R stamped into the end of the pedal into the Right Crank Arm F R F L ...

Page 10: ...Align Handlebar with holes in Seat Frame 3 2 Route the handlebar heart rate wire under the junction box making sure that the wires won t be pinched Connect the handlebar heart rate wire to the jack on the Seat Frame junction box labeled PULSE INPUT 3 3 Install and completely tighten the hardware NOTE Be careful not to pinch the wires when tightening the hardware J K I 5 I 3 ...

Page 11: ... Parts Water Bottle Holder Ref K 2 Four M5x16 Screws Ref I 8 Seat Bottom Ref K 1 Tools Supplied Phillips Head Screwdriver 4 1 Align the Water Bottle Holder under the left side of the Seat Bottom 4 2 Install and completely tighten the hardware K 2 I 8 K 1 ...

Page 12: ...ll Seat Bottom Parts Seat Bottom Ref K 1 Four M8x1x45 Screws Ref I 7 Four 8x16x2 Washers Ref I 3 Tools Supplied Allen Wrench 5 1 Align the Seat Bottom K 1 with the Seat Frame K 5 2 Install and completely tighten the hardware K 1 I 7 I 3 K ...

Page 13: ...bracket Parts Seat Bracket Ref L Seat Back Ref L 1 Four M8x16 Screws Ref I 5 Four 8x16x2 Washers Ref I 3 Tools Supplied Allen Wrench 6 1 Align the Seat Bracket L with the Seat Back L 1 6 2 Install and completely tighten the hardware L 1 L I 3 I 5 ...

Page 14: ...ust Knob Ref I 10 Washer 10x25x2t Ref I 11 Tools Supplied Allen Wrench 7 1 Place the threaded post on the Seat Bracket L through the slot in the Seat Frame K 7 2 Attach the Seat Back Cover to the Seat Back Assembly using four M8x35 Screws I 9 and four 8x16x2 Washers I 3 7 3 Install the Seat Adjust Knob I 10 and washer 10x25x2t I 11 onto the threaded post K I 3 I 10 I 9 L 2 I 11 Threaded Post L ...

Page 15: ...ecure the Seat Rail H and remove the Seat Rail from the unit Figure A Note You will have to disconnect the Heart Rate Wire M Do not let the Heart Rate Wire fall into the frame 8 2 Unscrew the two screws and washers D 18 that secure the Seat Rail Bracket D 22 and remove the bracket from the Seat Rail Figure B D 18 H D 18 Figure A D 18 D 22 Figure B M ...

Page 16: ...ock the Seat Assembly in place NOTE Make sure the seat Adjustment Knob is on the side of the Seat Rail that has the holes 9 2 Reinstall the Seat Rail Bracket 9 3 Reconnect the Heart Rate Wires and Reinstall the Seat Rail with Seat Assembly on the main unit NOTE After reconnecting the Heart Rate Wires tuck them into the hole in the frame to avoid pinching the wires 9 4 Connect the Heart Rate Wire M...

Page 17: ...len Wrench 10 1 Remove the four Allen Bolts C 1 and Curved Washers C 2 from the frame 10 2 Connect the Upper and Lower Computer Wires and Heart Rate Wires Detail A 10 3 Insert the Handlebar Mast C into the main unit 10 4 Re install the four Allen Bolts and Curved Washers and completely tighten Detail A C 2 ...

Page 18: ... Ref I 5 11 1 Tuck the Computer Wires into the Mast to allow insertion of the Handlebar 11 2 Slide the Handlebar B into the Mast and secure with the Console M8x16 Screw I 5 and Washer I 3 Figure A 11 3 Pull the Computer Wires back up through the Handlebar as shown Figure B Figure B B I 5 I 3 Figure A ...

Page 19: ...Screw M8x85 Ref I 1 2 Washers Ref I 3 Hex Nut Ref I 4 Tools Supplied Socket and Flat Wrenches 12 1 Align the Computer Bracket A 1 with the holes in the Mast See assembled view for reference 12 2 Install and completely tighten the hardware Note Use the Angle Adjust Knob to position the Computer to fit individual preferences A 1 I 2 I 13 I 1 I 3 Assembled ...

Page 20: ...omputer Bracket A 1 and insert it in the receptical found in the slot on the back of the Computer 13 3 Connect the Heartrate Wire C 3 from the mast to the lead coming out of the back of the Computer 13 4 Connect the Computer Wires C 4 to the slotted connection in the back of the Computer 13 5 Align the Computer with the holes in the Computer Bracket A 1 13 6 Re install and completely tighten the h...

Page 21: ...ASSEMBLY INSTRUCTIONS 20 Step 14 Plug in AC Adapter Parts AC Adapter Ref D 17 14 1 Plug the AC Adapter P into the recepticle on the front right of the unit and into a 110 volt outlet D 17 ...

Page 22: ...SEMBLY INSTRUCTIONS Assembly is complete Please reference the Owner s Manual for information regarding computer operation product maintenance Warranty information and general fitness and exercise guidelines ...

Page 23: ...or fax one of the following numbers INTERNATIONAL CUSTOMER SERVICE Nautilus International S A Rue Jean Prouvé 6 1762 Givisiez Switzerland Tel 41 26 460 77 77 Fax 41 26 460 77 70 Email technics nautilus com INTERNATIONAL OFFICES SWITZERLAND OFFICE Nautilus Switzerland S A Tel 41 26 460 77 66 Fax 41 26 460 77 60 GERMANY and AUSTRIA OFFICE Nautilus GmbH Tel 49 2204 610 27 Fax 49 2204 628 90 ITALY OFF...

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