SciCan Statim 2000, Operator'S Manual

Page 1: ...WWW SCICAN COM s PERATOR S ANUAL 34 4 PERATOR S ANUAL 2EV OPYRIGHT 3CI AN LL RIGHTS RESERVED 34 4 A S S E T T E U T O C L A V E ...

Page 2: ...areil pour utilisation 3 8 Expédition de l appareil 4 Instructions d utilisation 52 4 1 Statim 2000 Utilisation de la cassette 4 2 Statim 5000 Utilisation de la cassette 4 3 Statim 5000 Plaques STAT DRI 4 4 Préparation et chargement des instruments 4 5 Guide des poids des instruments 4 6 Statim 2000 Sélection d un cycle 4 7 Statim 2000 Exécution d un cycle 4 8 Statim 5000 Sélection d un cycle 4 9 ...

Page 3: ...aintenance and replacement instructions should be followed for the product to perform as designed Contents of this manual are subject to change without notice to reflect changes and improvements to the Statim product The Statim is suitable for the sterilization of all types of dental and medical instruments designed to withstand steam sterilization The Statim has not been designed to sterilize liq...

Page 4: ...ercial loss economic loss or loss arising from personal injury Never remove the cover of the unit and never insert objects through holes or openings in the cabinetry Doing so may damage the unit and or pose a hazard to the operator For additional information SciCan 1440 Don Mills Road Toronto ON M3B 3P9 CANADA Phone 416 445 1600 Fax 416 445 2727 T ollfree 1 800 870 7777 SciCan Medtech Alpenstrasse...

Page 5: ...13 biological filter 14 printer port may not exist on all models Page 5 2 Important Information Cont d A potential hazard to the operator A situation which may lead to a mechanical failure Important information START button Rubber and Plastics cycle button Caution Hot Surface Unwrapped cycle button Wrapped cycle button STOP button Air dry only button Power Indicator LED Active Indicator LED Casset...

Page 6: ...Unwrapped cycle button Wrapped cycle button STOP button Heavy Duty Unwrapped Cycle Button Power Indiccator LED Active Indiccator LED Cassette Lid and Tray Unwrapped Instrument Rack Wrapped Instrument Rack Standard with N A models only Waste Bottle and Bottle Lid fitting Tube Mounting Hardware STAT DRI Plates Not standard with U S models 2 1 9 5 4 3 6 12 8 7 11 10 Figure 2 www scican com Operator s...

Page 7: ...c Environment The Statim has been tested and meets applicable standards for electromagnetic emissions While the unit does not emit any radiation it may itself be affected by other equipment which does We recommend that the unit be kept away from potential sources of interference Electrical Requirements Use properly grounded and fused power sources with the same voltage rating as indicated on the l...

Page 8: ...pleasant odors and discoloration of the contents A low level chlorine free disinfectant prepared according to the manufacturer s instructions may be added to the waste bottle to remedy this situation As a minimum empty the waste bottle each time you refill the reservoir 6 Place the waste bottle near the unit We recommend that you keep it in a cabinet below the unit The tube can be routed through a...

Page 9: ...be into a container When the water flows in a steady stream replace the stopper 6 Lift the front left corner of the unit upward and reinsert the tube into the clip on the underside of the unit Push the excess length of tubing back into the space provided Make sure the plug in the drain tube is secured After installation and before sterilizing any instruments run two Wrapped Cycles For further inst...

Page 10: ...a soft cloth to wipe the inside surfaces and then rinse thoroughly with tap water Once the cassette is clean and dry coat the inside surfaces with Stat Dri 3 8 Shipping the Unit Before you move the unit you will need to drain the reservoir To do so follow these steps 1 Place a water container below the unit 2 Using the drain tube see Section 3 5 Priming the Pump Figure 6 empty the contents of the ...

Page 11: ...t 2 Gently push inward until you hear a click sound Never push the cassette into the Statim with force as the interior components could be damaged Removing the cassette 1 Grasp the handle with two hands and pull away from the unit 2 Pull the cassette clear of the unit and set down on a firm surface Disengaging the cassette When not in use the cassette should be disengaged To disengage the cassette...

Page 12: ...aise the cassette lid and disengage from the tray Rest the lid on the outer surface To close the cassette 1 Align the hinge tab on the lid with the hinge slot on the tray 2 As you begin to close the lid the hinge tab and slot will engage 3 Place the carry handle into the closed position Inserting the cassette into the Statim 5000 1 Hold the cassette handle in one hand and the carry handle in the o...

Page 13: ...rack With the exception of the U S model each unit is shipped with five STAT DRI plates Additional plates may be ordered from SciCan SciCan part number 01 103935 To install and adjust a STAT DRI plate follow these steps 1 Hold a plate in the desired orientation tilted slightly forward with the tabs down 2 Insert the tabs between the mesh of the unwrapped instrument rack 3 Each tab has an elongated...

Page 14: ...ded Loosely pack instruments in the bags to allow steam penetration to all instrument surfaces The wrapped instrument rack for the Statim 5000 is designed to hold a maximum of 12 autoclave bags Care must be taken to ensure that the combined weight of the loaded bags does not exceed 1 5 kg 3 3 lbs The Unwrapped instrument rack fitted with a maximum of 10 Stat Dri plates will hold 10 autoclave bags ...

Page 15: ...esidues during the sterilization cycle Due to the highly sensitive nature of some types of surgery particularly in ophthalmology SciCan recommends that all instruments be routinely packaged or wrapped and processed through the wrapped cycle of the sterilizer This practice is the suggested approach for the majority of sterile surgical procedures and is referenced in most leading infection control p...

Page 16: ...indicator type was chosen 3 Ensure the cassette was not overloaded Consult the earlier portion of this section for proper loading instructions 4 If the results do not change do not process any more instruments within the Statim and contact your SciCan dealer for further assistance Because the turnaround time for the 3M AttestTM is up to 48 hours it is recommended that the tests be conducted so tha...

Page 17: ... next few pages Consult the Instrument Mass Guide in Section 4 5 for information on how to make up an appropriate load for the masses specified for individual cycles 1 Unwrapped Cycle The Unwrapped Cycle is a general purpose sterilization cycle used to sterilize up to 1 0 kg 2 2 lbs of solid metal instruments such as pliers burrs scalers and forceps Dental handpieces may be sterilized in this cycl...

Page 18: ...e is removed from the unit and opened 3 Rubber and Plastics Cycle The Rubber and Plastics Cycle is used to sterilize up to 0 4 kg 0 9 lbs of solid unwrapped instruments constructed of metal or the materials listed in Section 4 4 Preparing and Loading Instruments To select the Rubber and Plastics Cycle press the Rubber and Plastics Cycle button then press the START button The sterilization temperat...

Page 19: ...terility If the STOP button is pressed during the air drying stage of the sterilization cycle and the cassette has not been removed from the autoclave the Air Dry Only cycle may be used to promote further drying If the cassette has been removed from the autoclave it may NOT be reinserted for the Air Dry Only cycle If the cassette contains wrapped instruments and the wraps are not dry when the cass...

Page 20: ...rinter is installed Press the appropriate cycle button on the keypad The display will read either See the chart at the end of section 4 7 Statim 2000 Running a Cycle for a complete list of cycle time and temperature listings in different countries As the button is released the display reads The amber indicator light comes on to indicate that the cycle is in progress During the cycle the phases of ...

Page 21: ...the automatic 60 minute air drying stage is finished the display reads CYCLE YOU SELECTED CYCLE COMPLETE If a sterilization cycle is successful the reminder tone sounds and the amber light flashes until the STOP button is pressed or the cassette is removed from the unit If a message is displayed which gives a CYCLE FAULT code or a NOT STERILE message the cassette contents are not sterile See Secti...

Page 22: ...ts once exposed to ambient or external conditions cannot be maintained in a sterile state If sterile storage is desired wrap the instruments to be sterilized in autoclave bags according to the instrument manufacturer s instructions then allow the wrapped cycle to run until the air dry phase is complete The types of instruments sterilization requirements and graphs depicting each cycle are describe...

Page 23: ...metal instruments which have been sealed in paper paper or paper plastic autoclave bags Dental hand pieces may be sterilized in this cycle To select the Wrapped Cycle press the Wrapped Cycle button then press the START button The sterilization temperature in the cassette is 135 C 275 F and the holding time is 6 minutes See section 4 2 Statim 5000 Using the Cassette and Section 4 4 Preparing and Lo...

Page 24: ...t listings in different countries 4 Heavy Duty Unwrapped Cycle The Heavy Duty Cycle is used to sterilize larger loads of unwrapped metal instruments weighing up to 1 5 kg 3 3 lbs Dental hand pieces can be sterilized in this cycle To select the Heavy Duty Unwrapped Cycle press the Heavy Duty Unwrapped Cycle button then press the START button See the chart at the end of section 4 9 Statim 5000 Runni...

Page 25: ...eased the display appears similar to The amber indicator light comes on and the display will appear similar to CYCLE YOU SELECTED CYCLE YOU SELECTED 110 C 130 C 135 C 212 kPa 3 30 105 C CONDITIONING PRESSURIZING STERILIZING VENTING or or UNWRAPPED 135 C for 3 5min WRAPPED 135 C for 6 min RUBBER AND PLASTICS 121 C for 15 min or HEAVYDUTY UNWRAPPED 135 C for 6 min As the cycle progresses the cycle s...

Page 26: ...struments If the Air Drying phase is not interrupted the program will automatically continue to run When this phase ends the display reads REMOVE CASSETTE CYCLE COMPLETE When a sterilization cycle is successful the reminder tone sounds and the amber light flashes until the STOP button is pressed or the cassette is removed from the unit If a message is displayed which gives a CYCLE FAULT code or a ...

Page 27: ...as been interrupted the STOP button must be pressed before another cycle can be started The display reads any of the following messages CYCLE FAULT NOT STERILE or CASSETTE REMOVED NOT STERILE If the display shows the message CYCLE FAULT or NOT STERILE the cassette contents are not sterile See section 6 Troubleshooting for more information If the air drying stage of the cycle is interrupted do not ...

Page 28: ...uments dry much better STAT DRI STAT DRI PLUS should be applied every 10 cycles and after every cassette cleaning 5 2 Cleaning the Reservoir Check the reservoir for dirt or particles The reservoir may be cleaned by draining followed by cleaning and rinsing with steam process distilled water ONLY Use of chemicals or cleaning agents is not reccommended and could cause the unit damage 5 3 Cleaning th...

Page 29: ...01 102119S check that the arrow mark on the filter matches the direction of the arrow on the bracket Push the left hand filter fitting into tube B 4 5 Gently press the replacement filter into the filter bracket 3 The arrow mark of the filter should be facing out and pointing to the left 6 Re connect tube A 1 to the right hand filter fitting 5 6 Replacing the Cassette Seal To ensure optimum perform...

Page 30: ... that the seal is correctly installed Be careful The metal parts will be hot and the cassette may contain hot steam 5 7 Maintaining Fluid Levels Use only steam process distilled water containing less than 5 ppm total dissolved solids having conductivity of less than 10 µS cm in the Statim To fill the reservoir remove the cap from the top of the unit and fill the reservoir We recommend using a funn...

Page 31: ...mance of the Statim autoclave SciCan recommends that a full sterilization cycle which must include the full Air Drying phase be completed at the end of each day of use This is especially important when the unit is left idle over the weekend or for any extended period of time Weekly Waste Bottle Empty the waste bottle every time you refill the reservoir Fill with tap water up to MIN line You can al...

Page 32: ...9S Cassette Seal 5000 01 101652S Air Compressor Filter 5000 01 101657S Thermal Paper Box of 10 rolls 01 101709S Mesh Rack 5000 01 101757S Cassette Lid w Box 5000 01 101763S Power Cord Japan 2000 5000 01 101766S Power Cord UK 2000 5000 01 101767S Power Cord Australia 5000 01 101768S Power Cord Switzerland 2000 5000 01 101769S Power Cord Italy 2000 5000 01 101779S Power Cord Europe 2000 5000 01 1017...

Page 33: ...Mesh Tray 2000 01 106938S Operator s Manual ST 2000 5000 2000 5000 01 107767S Extended Tray 5000 01 108262S Basket Medical 2000 01 108263S Basket Medical 5000 01 210000 Kit Printer 5000 2OZPLUS STAT DRI Plus 2 oz Bottle w sprayer 32OZPLUS STAT DRI Plus 32 oz Bottle w sprayer 8OZPLUS STAT DRI Plus 8 oz Bottle w cap 99 108332 Chemical Emulator 134 C 3 5 min ...

Page 34: ...e using a different cassette if possible If the leak persists turn the unit OFF remove and unload the cassette unplug the unit and call your dealer Best drying occurs when the cycle continues to completion Allow the cycle to finish Make sure the instruments are loaded correctly in the cassette Refer to section 4 4 Preparing and Loading Instruments Check the unit leveling Check air filters and repl...

Page 35: ...it a few minutes and attempt another cycle before proceeding to the next solution If the problem persists remove the cassette Be careful The metal parts will be hot and the cassette will contain hot steam Inspect the cassette to ensure that the holes in the back of the seal are perfectly aligned and that the flexible lip of the seal is completely free Check the exhaust tube for kinks or obstructio...

Page 36: ...7 4 Installing paper into the Statprinter Check to see that the paper leaves the paper roll from the top of the roll This means that the treated surface of the coated thermal paper will be in contact with the thermal print head Time and date are incorrect The time and date have not been set See Section 7 3 Setting the Time and Date Message WATER QUALITY IS NOT ACCEPTABLE Machine will not start You...

Page 37: ...these steps 1 Remove the Statprinter and printer cable from the packaging 2 Power the Statim 2000 OFF 3 Connect one end of the printer cable to the Statim 2000 and the other to the connector on the back of the Statprinter Tighten the screws on the cable connectors 4 Power the Statim 2000 back ON 5 Open the printer door by pushing the top half of the door inward 6 T urn the printer ON The Statim 20...

Page 38: ... damage the printer mechanism To install the paper into the printer follow these steps 1 Power the Statim ON 2 Open the printer door 1 by pushing on the top half of the door 3 Power the printer ON 2 4 Unroll some paper from the thermal paper roll 3 and trim the corners using the paper cutting template included with each box 5 Move the paper roll arm 4 into the loading position Place the paper roll...

Page 39: ... 5 2 Remove the roll from the arm and discard the unused portion 3 Press the paper advance button 6 to feed the paper that remains in the printer out of the slot at the front of the printer 4 Install the new thermal paper roll by following the instructions described in this section 7 5 Removing Statprinter Jams If paper jams in the printer and cannot be removed by pressing the paper advance button...

Page 40: ... printer door Note the alignment of the mounting holes 9 in the wiring board and the mounting bosses 13 on the printer door The black plastic printer body rests between the locating ribs 10 on the inside of the printer door 3 Ensure that the flexible cables 11 14 are not pinched between the printer door and the wiring board 4 Place the printer cover on the printer door Ensure that the flexible cab...

Page 41: ... from the authorized SciCan dealer and such invoice identifies the item by serial number and clearly states the date of purchase No other validation is acceptable After one year all SciCan s warranties and other duties with respect to the quality of the product shall be conclusively presumed to have been satisfied all liability therefore shall terminate and no action or breach of any such warranty...

Page 42: ...50 mm Sides 50 mm Back 50 mm Front 48 cm Maximum Steam Temperature 138 C 280 F Maximum Operating Pressure 341 kPa abs 49 5 psia Electrical Rating 10 100 V 50 60 Hz 11 A 110 V 60 Hz 11 A 220 240 V 50 60 Hz 6 A see serial number label for requirements specific to your unit Protection Class I Protection covered indoor use only Ambient Operating Temperatures and Humidity 15 C to 25 C 59 F to 77 F and ...

Page 43: ...ume 4 0 L 140 fl oz U S Weight Without water 33 kg 73 lbs Clearance required Top 50 mm Sides 50 mm Back 50 mm Front 57 cm Maximum Steam Temperature 138 C 280 F Maximum Operating Pressure 341 kPa abs 49 5 psia Electrical Rating 10 100 V 50 60 Hz 11 A 110 V 60 Hz 11 A 220 240 V 50 60 Hz 6 A see serial number label for requirements specific to your unit Protection Class I Protection covered indoor us...