SCMI SUPERSET XL, Operation And Maintenance

Page 1: ...ÄSA OFILFRÄSA OFILFRÄSA OFILFRÄSAUT UT UT UT UTOMA OMA OMA OMA OMAT T T T T MOLDURERA A MOLDURERA A MOLDURERA A MOLDURERA A MOLDURERA AUT UT UT UT UTOMA OMA OMA OMA OMATICA TICA TICA TICA TICA USA USA USA USA USA Questo manuale è da conservare per futuri riferimenti e dovrà sempre seguire la macchina This manual is to be kept for future reference and must always accompany the machine Ce manuel doi...

Page 2: ...mentsoradviceonuse MACHINE OPERATORS Personnel who will be working on the machine must apart from being professionally trained for the job read the manuals paying particular attention to the safety regulations and the paragraphs relative to his area of competence The machine operators are identified as follows PRODUCTION OPERATOR responsible for production EXPERT OPERATOR responsible for machine t...

Page 3: ... 1 14 INSTALLATION SECTION 2 2 1 MACHINE UNLOADING 2 2 2 2 POSITIONING 2 2 2 3 LEVELLING 2 2 2 4 ELECTRICAL CONNECTION AND EARTHING 2 4 2 5 CONNECTION TO SUCTION SYSTEM 2 6 2 6 PNEUMATIC CONNECTION 2 8 2 7 SAFETY DEVICES USED 2 10 USE AND ADJUSTMENTS SECTION 3 3 1 CONTROL PANEL 3 2 3 2 STARTING THE MACHINE 3 11 3 3 STOPPING THE MACHINE 3 11 3 4 EMERGENCY STOP 3 11 3 5 AUTO BRAKING MOTOR 3 12 OPERA...

Page 4: ...SHOE POSITIONED AFTER THE UNIT 10 10 AUTO BRAKING MOTOR SECTION 19 19 1 AUTO BRAKING MOTOR 19 2 19 2 ELETTRO ADDA AUTO BRAKING MOTOR 19 4 19 3 LAFERT AUTO BRAKING MOTOR 19 6 MAINTENANCE SECTION 20 20 1 MACHINE CLEANING 20 2 20 2 PERIODIC LUBRICATION 20 2 20 3 PNEUMATIC SYSTEM 20 4 20 4 BOTTOM HORIZONTAL OPERATING UNIT BELT TENSIONING 20 6 20 5 TOP HORIZONTAL OPERATING UNIT BELT TENSIONING 20 6 20 ...

Page 5: ...y out any operation not described in this manual All operations requiring assembly or disassembly of parts must be carried out by authorised technicians The machine may only be used by trained personnel aware of the risks connected with its use Observetheaccident preventionregulationsandtherulesofsafety andindustrialmedicineinforceinthecountry where the machine is used Note Torequestinformationcon...

Page 6: ...imumremovalis10mm themaximumdimensionofthepiecestobemachinedmaybe height 140mmxwidth250mm With the option to remove from 10 mm to 0 1 mm the minimum dimension of the machined piece maybe height6 1 mmxwidth25 2 mm Theminimumlengthofthepiecewithsinglefeedis 620 3 mm with 145 mm ø tool mounted on the top horizontal unit with 145 mm ø tool mounted on the left vertical unit with 125 mm ø tool mounted o...

Page 7: ...vices Danger of generating sparks in case of contact between rotating tools and foreign bodies Hazard due to inhalation of dust in case of working with inadequate aspiration Hazard due to exposure to noise Danger of electric shock from live elements Piece recoil at inlet until it is dragged by the traction wheels Possible risk of getting trapped and or sheared if the user adds conveyors or sliding...

Page 8: ... and raw materials The operator must never leave the machine unattended during operation During cleaning maintenance identification and correction of faults the safety procedures provided must be applied The Use Maintenance manual must be kept near the machine so that it may be consulted at any time FOR ALL TOOL CHANGE CLEANING OR MAINTENANCE OPERATIONS SET ALL THE SWITCHES TO ZERO AND PADLOCK THE...

Page 9: ...y tool ensure that the mortising surfaces are well cleaned and without dents SAFETY DURING MAINTENANCE UseonlyoriginalSCMIspareparts When maintenance operations need to be carried out stop the machine set the main electrical and pneumatic switches to zero and padlock them Completelystopthemachineandensurethatthetoolsarestandingstillbeforeproceedingwithcleaning or maintenance and before removing an...

Page 10: ...indlelength 240 mm Axial adjustment of vertical spindles with respect to the table 0 80 mm Axial adjustment of horizontal spindles with respect to the right guide 0 45 mm Axial adjustment of the planer spindle 0 45 mm Minimum and maximum diameter of profiling tool 100 200 mm Minimum and maximum diameter of tools on planer spindle 120 140 mm Profile capacity on 2nd bottom horizontal unit with 200 m...

Page 11: ...ary hood for glass stop recovery on the left side Static inverter to machine with continuously variable rotation speed from 1000 to 6000 rpm Supplementary suction hood for blade of max 250 mm Various optionals Control 10 Plus microprocessor electronic control Allows automatic positioning from the control panel of the left vertical and the top horizontal units for the different work sections Automa...

Page 12: ... 11 SUPERSET XL CNusa1 GENERAL INFORMATION COMPOSITIONS Legend Bottom horizontal planer Top horizontal Right vertical Left vertical Universal unit Composition 1 Composition 2 Composition 5 Composition 6 ...

Page 13: ...rs and risks Some factors which reduce exposure to noise are Correct tool selection Correct speed selection Tool and machine maintenance Use of the anti noise covers and protections supplied Proper use of hearing protection Planing and profiling machine model SUPERSET XL As per test report CSR No 99033 Operating conditions Planing Reference norm ISO 3746 79 Other reference regulations ISO 7960 95 ...

Page 14: ...CNusa1 GENERAL INFORMATION 1615 3496 866 900 1600 57 1615 1600 4296 57 866 1145 1145 900 900 1 9 OVERALL DIMENSIONS COMPOSITIONS1AND5 500mmwithoptional2500mminlettable COMPOSITIONS2AND6 500mmwithoptional2500mminlettable ...

Page 15: ...nsertionofmaterialtobemachined B Machinedmaterialunloadingstation C Outercontrolareaorpedestrianpassage NOTE Thedistance mustbe800mmlongerthanthelongestpiecetobemachined CAUTION Failingtorespecttheminimumfreespacesmaycreatedangerousconditionsfortheoperatorandthe personnelaroundthemachine Donotdepositgoodsofanykindwithinthezonelimits ...

Page 16: ...cnusa2 SECTION 2 INSTALLATION 2 1 MACHINE UNLOADING 2 2 2 2 POSITIONING 2 2 2 3 LEVELLING 2 2 2 4 ELECTRICAL CONNECTION AND EARTHING 2 4 2 5 CONNECTION TO SUCTION SYSTEM 2 6 2 6 PNEUMATIC CONNECTION 2 8 2 7 SAFETY DEVICES USED 2 10 ...

Page 17: ...uction system and easy maintenance The minimum free space around the perimeter of the machine must be 1000 mm except in the operator zone for starting and adjustments where it must be 1500 mm and at the operator work station at the outlet where the distance must be equal to the maximum length of the machined piece plus 800 mm Checkthatthefloorsurfaceissolid preferablyinnon deformablematerial aceme...

Page 18: ...2 3 SUPERSET XL INSTALLATION cnusa2 max 90 1 2 0 0 m m 1 4 0 0 m m B C A P 2 1 ...

Page 19: ... von 46 a to à bis 54 16 0 63 A AM da from de von 54 a to à bis 76 25 0 80 A AM da from de von 76 a to à bis 92 35 0 100 A AM da from de von 92 a to à bis 110 50 0 125 A AM Electrically isolate the machine by setting the main switch to zero and connect the 3 electrical cables phases to the terminals L1 L2 L3 as in Fig 2 2 Connecttheyellow greencable earth totheterminal PE ormarkedwiththesymbol and...

Page 20: ...2 5 SUPERSET XL INSTALLATION cnusa2 L2 L3 L1 PE Ref G 2 2 ...

Page 21: ...inflammable material The suction system must have the following values PLANING THE 4 PIECE SIDES BOTTOM HORIZ SPINDLE 1 RIGHT VERTICAL SPINDLE 2 LEFT VERTICAL SPINDLE 3 TOP HORIZ SPINDLE 4 2 nd BOTTOM HORIZ SPINDLE5 UNIVERSAL UNIT 6 TOTAL 1 2 3 4 TOTAL 1 2 3 4 5 TOTAL 1 2 3 4 6 TOTAL 1 2 3 4 5 6 Flow m3 h 855 896 855 732 855 794 3338 4193 4132 4987 Vacuum Pa 982 810 796 912 982 671 Note all the da...

Page 22: ...2 7 SUPERSET XL INSTALLATION cnusa2 2 3 L L2 N D C L2 L N D C ...

Page 23: ...terunit Thedistributionpressuremustnotbelessthan6BARandnotover10BAR Theoperatingpressureoftherollersoscillatesbetween1 5 3barandisregulatedonthebasisofshavingandthematerial beingmachined The connection is made as follows 1 Procure one of these devices a a quick coupling A Fig 2 4a or b a padlockable tap B Fig 2 4b which in closed position allows releasing the air from the system 2 Connectoneofthe ...

Page 24: ...2 9 SUPERSET XL INSTALLATION cnusa2 E 2 4 A 2 4a B ...

Page 25: ...dingcontrolsonthemachine Withthekeyselectorin automatic position openingthehorizontally pivotedprotectionwillrevertthe machinetoemergencystate tractionisinterruptedandthebrakesintervenetostoptheoperatingunitmotors 8 Punched plateprotectioninfrontoftherightverticaloperatingunit M 9 Auto braking motors on operating units 10 All the doors are closed with screws and not with knobs 11 Danger plates tri...

Page 26: ...2 11 SUPERSET XL INSTALLATION cnusa2 D E F A Q M CAUTION CAUTION CAUTION K H G S T U ...

Page 27: ...ing Instructions for machine handling Tool diameter of top horizontal unit Axial translation of top horizontal unit Tool diameter of bottom horizontal unit Tool diameter of right vertical unit Tool diameter of left vertical unit Axial translation of right vertical unit Axial translation of left vertical unit Axial translation of bottom horizontal unit ...

Page 28: ...eteroftoolmountableonrightverticalspindleandtophorizontal spindle and number of spindle revolutions C Rotation direction and max and min diameter of tool mountable on left vertical spindle and bottom horizontal spindle and number of spindle revolutions D Rotation direction and max and min diameter of tool mountable on universal unit spindle and number of spindlerevolutions A B C D 200 200 200 A 83...

Page 29: ...2 14 cnusa2 SUPERSET XL INSTALLATION ...

Page 30: ...3 1 SUPERSET XL cnusa3 USE ADJUSTMENTS SECTION 3 USE ADJUSTMENTS 3 1 CONTROL PANEL 3 2 3 2 STARTING THE MACHINE 3 11 3 3 STOPPING THE MACHINE 3 11 3 4 EMERGENCY STOP 3 11 3 5 AUTO BRAKING MOTOR 3 12 ...

Page 31: ...he machine may only be started when the entire system is conform 3 1 1 MAIN ELECTRIC PANEL The electric panel may vary depending on the machine composition and may consist of the following devices Ref Description Function Use and or instruction Turnsthemainpowersupplyonand off Can be locked in position with a padlock Cuts off the main power supply in emergency conditions activating the brakes to s...

Page 32: ... Starts the 1st bottom horizontal unit planer Starts the right vertical unit Starts the left vertical unit Starts the top horizontal unit Ref Description Function Use and or instruction Press to start Light on unit started Press to start Light on unit started Press to start Light on unit started Press to start Light on unit started ...

Page 33: ... the universal unit in right vertical or top horizontal position Startstheuniversalunitinleftvertical orbottomhorizontalposition Simultaneouslystopsthemotorsofall theoperatingunitsandthetraction Ref Description Function Use and or instruction Press to start Light on unit started Press to start Light on unit started Press to start Light on unit started Press to stop ...

Page 34: ... 15 WHITE BUTTON Startsthepiecetractionunit Stops the piece traction unit Startsreversepulsefeedofthepiece traction unit Startsreversepulsefeedofthepiece traction unit Ref Description Function Use and or instruction Press to start Press to stop Pulse press to start Pulse press to start ...

Page 35: ...direction of the universal unit Ref Description Function Use and or instruction Toreleasethebrake settheselector E toposition Inthisposition the motors do not function and the light F is on To enable functioning set the selector to position check thatthelight F isoffandrestartthe machine Light on motor unlocked and machinedisabled O Roof lamps off I Roof lamps on Selected enabled to start universa...

Page 36: ...stheautomaticlubricationcycle interval Allows a manual lubrication cycle Positions the units top horizontal and left vertical at the programmed operating values 0 Lubricationpumpoff 1 Lubrication pump on The pump action interval is defined by turning the knob Presstoactivatealubricationcycle Light on pump operating Light on intermittently WARNING no lubricant in tank lubrication is inactive until ...

Page 37: ...hecontrolpanel U Emergencybutton alwaysactive V Pulseascentbuttonfortractionandtophorizontalunit To access the electric box proceed as follows Setthemainswitch 1 locatedontherearofthecontrolpanelto0 With the special key unlock the 2 locks Open the cover Inside the electric box the following components may be found Mainswitch Magnetothermalswitches Starters Transformer for auxiliary circuit 110 V A...

Page 38: ...6 Adjusts the operating pressure of the inlet presser located on the hood of the left vertical unit P7 Adjusts the operating pressure of the inlet presser located on the hood of the top horizontal unit P8 Adjusts the operating pressure of the outlet presser located on the hood of the top horizontal unit P9 Adjusts the output flow of the wood sliding fluid onto the table first slot P10 Adjusts the ...

Page 39: ...ned the machine goes into emergency and the motors of the tractionunitsstopping Continuous or pulse traction operation if the first four operating units are on 1st bottom horizontal planer right vertical left vertical top horizontal and the remaining operating unit 2nd bottom horizontal in operation if it is on or it must be in out of operation position if it is off With grooved tables the 2nd bot...

Page 40: ...sing the switches 4 5 6 7 8 9 or10 in sequence Adjusttothedesiredfeedspeedbyturningthehandwheelofthespeedregulator thisoperationistobecarried out with the traction on The production operator may start the machine only if the mode selector is in position the machine already set up for production proceeding as follows Check that the protections are in working position and that all the mushroom emerg...

Page 41: ...nts suchastoolmountingetc wherethespindlemustturnfreely turntheselector 16 to the right position the pilot lamp 17 comes on simultaneously If the operation is carried out with the motors on the motors stop first and the brakes lock then after 20 seconds the brakes are released In these conditions the machine cannot be started and adjustments can therefore be made in safe conditions The motor can o...

Page 42: ...G ON SPINDLES 4 2 4 2 OPERATING UNITS 4 6 4 2 1 BOTTOMHORIZONTALSPINDLE 4 6 4 2 2 RIGHTVERTICALSPINDLE 4 8 4 2 3 LEFTVERTICALSPINDLE 4 10 4 2 5 TOPHORIZONTALSPINDLE 4 12 4 2 6 SECONDBOTTOMHORIZONTALSPINDLE 4 14 4 3 TOP MOBILE UNIT 4 16 4 4 INLETGUIDEAND TABLE 4 18 4 5 UNIVERSAL SPINDLE UNIT 4 20 ...

Page 43: ...ewsofthetool on the spindle is easily done with the wrench A supplied see Fig 4 1 It is strictly inadvisable to disassemble and assemble a knife or parts of a tool if it is fixed to the spindle Warning The tools must always be positioned on the spindle starting from the side near the bearing Inthefollowingparagraphsdescribingadjustmentoftheoperatingunitsreferenceisoftenmadetothediameters and posit...

Page 44: ...4 3 SUPERSET XL cnci4 OPERATING UNITS A ØMAX B P Ø P Ømin 1 ØMAX L G B Ømin Ø P P 2 ØMA X Ø m i n T H G 3 4 T G ØMA X Ø m i n 4 1 4 2 ...

Page 45: ... 150 L 140 L 130 L 120 L 110 L 100 L 90 L 80 L 70 L 60 L 50 L 40 D 200 D 190 D 180 D 170 D 160 D 150 D 140 D 130 D 120 D 110 D 100 L 260 L 250 L 240 L 230 L 220 L 210 L 200 L 190 L 180 L 170 L 160 L 150 L 140 L 130 L 120 L 110 L 100 L 90 L 80 L 70 L 60 L 50 L 40 D 200 D 190 D 180 D 170 D 160 D 150 D 140 D 130 D 120 D 110 D 100 L 260 L 250 L 240 L 230 L 220 L 210 L 200 L 190 L 180 L 170 L 160 L 150...

Page 46: ...180 L 170 L 160 L 150 L 140 L 130 L 120 L 110 L 100 L 90 L 80 L 70 L 60 L 50 L 40 D 200 D 190 D 180 D 170 D 160 D 150 D 140 D 130 D 120 D 110 D 100 L 260 L 250 L 240 L 230 L 220 L 210 L 200 L 190 L 180 L 170 L 160 L 150 L 140 L 130 L 120 L 110 L 100 L 90 L 80 L 70 L 60 L 50 L 40 D 200 D 190 D 180 D 170 D 160 D 150 D 140 D 130 D 120 D 110 D 100 1 1 2 3 1 1 2 3 1 1 2 3 Horizontal spindles Vertical s...

Page 47: ...ablemainswitchto 0 orifthemotorbrakeoptionalispresent settheselector 16 tothebrake releaseposition inthiswaythespindlecanturnfreelyandtheoperatingunitcannotstartmoving Removetheprotection Cfig 4 3 Insert the tool and lock the nut with the special wrench supplied also see paragraph 4 1 b Vertical adjustment Unlockthetake uphandle Sfig 4 3 turnthescrew V clockwisewiththespecialwinch tolifttheunit th...

Page 48: ...4 7 SUPERSET XL cnci4 OPERATING UNITS H C 4 4 S V X G B 4 3 4 5 16 ...

Page 49: ...wsthedistancebetweenthetoolend stopandtheworktable NOTE The exact dimension is always reached in ascent Vertical adjustment must always be carried out by turning the spindle manually c Transversal adjustment Loosen the take up handle M Fig 4 7 Turn the screw T with the special winch to set the minimum tool diameter The indicator B shows the minimum tool diameter NOTE The exact dimension is always ...

Page 50: ...4 9 SUPERSET XL cnci4 OPERATING UNITS C R D 4 6 G 4 8 S 16 K Z X M T B 4 7 4 8 4 6a G W G 4 6b ...

Page 51: ...where max 40 mm is the maximum condition of the toolunderthetable e Vertical adjustment Loosen the handle G Fig 4 10 and turn the screw Z Fig 4 10 with the winch The indicator X shows the distance between the tool stop and the work table Lockthehandle G NOTE The exact dimension is always reached in ascent Vertical adjustment must always be carried out by turning the spindle manually f Remountthepr...

Page 52: ...4 11 SUPERSET XL cnci4 OPERATING UNITS 4 9 4 10 K M A T G B V Z X 4 11 C 4 12 N 4 13 R F U E Y S P 4 13a F D 4 11a 4 11b max 10mm ø max 140 max 50mm max 40mm S ...

Page 53: ...d by decreasing The adjustment is made by turning the spindle manually d Height adjustment This adjustment allows defining the piece thickness Act on the selector S Fig 4 15 for fast ascent and descent and on the button H Fig 4 15 for accurate positioning in ascent The indicator T Fig 4 15 shows the thickness of the finished piece NOTE The exact dimension is always reached in ascent d Presser adju...

Page 54: ...4 13 SUPERSET XL cnci4 OPERATING UNITS P 4 14 Q C Y K E M 4 15 T S R Z T W 4 16 B L N 16 H J V W A ...

Page 55: ...ooldiameteradjustment loosenhandle Cfig 4 17 turnscrew Efig 4 17 clockwisebypropercranktoraisetheunit tightenhandle C Theindicator D showstheminimumtooldiameter NOTE reach the exact measure always with motion upwards To switch off the 2 nd bottom horizontal spindle move it to the end of stroke down c Traverse adjustment loosen the screw F Fig 4 18 located on the spindle slide turn screw A fig 4 17...

Page 56: ...4 15 SUPERSET XL cnci4 OPERATING UNITS B 4 17 4 18 M C E D A Q Q 16 F ...

Page 57: ...ection 3 1 3 Furthermore to facilitate exit of the pieces there is a rubber covered traction wheel M Fig 4 19 4 19b fitted intheoutlettable Thewheel M mustprotrudefromthetablebyabout0 25mm Foradjustmentactonthescrew D Fig 4 19b 4 19c after having loosened the counternut E Fig 4 19c The thrust exercised on the piece is adjustable by means of a nut X Fig 4 19c If during machining the piece remains t...

Page 58: ...4 17 SUPERSET XL cnci4 OPERATING UNITS 4 19 A B R P M C 4 19a 4 19b 4 19c M D E X ...

Page 59: ...m To adjust the table P unlock the knob T move it by the desired amount and relock it To adjust the guide G unlock the knob M move it by the desired amount and relock it Each notch on the plate corresponds to a movement of about 1 mm The inlet guide and table function through a parallelogram system which is perfectly adjusted at the factory during the test phase Nevertheless if lack of precision o...

Page 60: ...4 19 SUPERSET XL cnci4 OPERATING UNITS 4 20 P M T G ...

Page 61: ...thiswaythespindlecanturnfreelyandtheoperatingunit cannotstartmoving Verticalmovement Turntheshank A afterreleasingthehandle M Themovementiseasilyreadablefromthedisplay A1 Horizontalmovement Turntheshank B Themovementiseasilyreadablefromthedisplay B1 Rotation Turntheshank C afterreleasingtherotationactivatedbythelever Z Theinclinationiseasilyreadablefromthedisplay C1 Attheendofadjustmentsettheselec...

Page 62: ...4 21 SUPERSET XL cncgb4_1 OPERATING UNITS 9 10 16 A1 B B1 B C B C1 B Z B X 19 A M W R G1 X G1 X1 W1 G2 W V ...

Page 63: ...hehandle M Mountthetables X W and R Thetables X and W arelockedwiththeblocks D insuchawaythatthe table R canslidetransversallyuntilfindingthecorrectpositionforuse Thetable R islockedbytighteningthe screw Y Movetherightguides K1 and K2 asclosetogetheraspossibleinsuchawayastocreateacontinuousguide infrontoftheunit Toslidetheguidesloosenthescrews J andoncepositioned relockthescrews Mountthehood E ass...

Page 64: ...4 23 SUPERSET XL cncgb4_1 OPERATING UNITS S B Z C E E1 A M X R D E2 V K2 K1 J K1 ...

Page 65: ...ecialcrankturntheshank B andmovetheunit S completelyinwards Positiontheunitinheightbyreleasingthehandle M andwiththespecialcrank turntheshank A according tooperatingrequirements thenrelockthehandle M Mountthehood E asshowninthefigure tighteningthetworetainingscrews Reinsertthetable R insuchawaythatthetable R canslidetransversallyuntilfindingthecorrectpositionforuse Thetable R islockedbytighteningt...

Page 66: ...4 25 SUPERSET XL cncgb4_1 OPERATING UNITS B Z C A M E R V K2 K1 G2 ...

Page 67: ...ecrankactontheshank C settingthespindleto0º i e spindle inhorizontalposition ortothedesiredinclination Shiftthelever Z againtolockrotation Positiontheunitinheightbyreleasingthehandle M andwiththespecialcrank turntheshank A according tooperatingrequirements thenrelockthehandle M Ifnecessary turntheshank B withthespecialcrank andtopositiontheunithorizontally Mountthehood E asshowninthefigure tighten...

Page 68: ...4 27 SUPERSET XL cncgb4_1 OPERATING UNITS E D D V K2 K1 G2 X1 W1 B Z C A M ...

Page 69: ...rntheshank B withthespecialcrank andtopositiontheunithorizontally Disassemblethescreens E2 fromthehood E andmountthepressers U Mountthehood E asshowninthefigure tighteningthetworetainingscrews Mountthetables X1 and W1 positioningtheminsuchawaythattheyformacontinuoustable seefigurepage 29 thenrelocktheblocks D Movetherightguides K1 and K2 intopositioninsuchawaythattheyareascloseaspossibletothetool ...

Page 70: ...4 29 SUPERSET XL cncgb4_1 OPERATING UNITS B Z C A M D D K2 K1 G2 X1 W1 E E W1 V1 U P Y U ...

Page 71: ...ool diameter Withgreatertooldiameters thesewidthsarereduced Inanycase beforeturningtheunit itmustbeconsideredwhichelements tables guides pressers etc aretobe removedormovedtopreventanyknocksandconsequentdamage Possible positions starting from the top horizontal Possiblepositionsstarting fromtherightvertical Possible positions starting from the left vertical Possiblepositionsstarting from the botto...

Page 72: ...4 31 SUPERSET XL cncgb4_1 OPERATING UNITS Possibleinclinationpositionsstartingfromtheleftvertical Ø 125 230 120 230 120 230 120 15 230 120 20 194 120 45 30 230 149 120 50 45 220 81 120 60 60 175 45 ...

Page 73: ...4 32 cncgb4_1 SUPERSET XL OPERATING UNITS ...

Page 74: ...r their use are described 10 1 KNIFE ADJUSTMENT DEVICE 10 2 10 2 TANDEM FEED UNIT IN FRONT OF RIGHT VERTICAL SPINDLE 10 2 10 3 VERTICAL PRESSER 10 4 10 4 ADDITIONAL EQUIPMENT FOR NARROW PIECES 10 4 10 5 MANUALLY OPERATED TABLE LUBRICATION PUMP 10 6 10 6 AUTOMATIC TABLE LUBRICATION PUMP 10 6 10 7 METRE COUNTER 10 8 10 8 HOUR COUNTER 10 8 10 9 TW0 SECTOR PRESSURE SHOE POSITIONED AFTER THE UNIT 10 10...

Page 75: ...2mm unlessotherwisespecified bythetoolmanufacturer Always ensure that the contact surfaces are perfectly clean before adjusting the knives 10 2 TANDEM FEED UNIT IN FRONT OF RIGHT VERTICAL SPINDLE FIG 10 2 This optional is used to obtain better and safe traction when machining short pieces It has the advantage of reducing the traction distance between centres and of having greater traction power Th...

Page 76: ...10 3 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS D L C M 10 1 10 2 10 1a Z T U G C M N X V F J K ...

Page 77: ...ent by means of screws A and B fig 10 3 To get the right pressure on the wheel opearte on knob P fig 10 3 10 4 ADDITIONAL EQUIPMENT FOR NARROW PIECES Optional used in case of narrow pieces min width 15 mm The optional consists of 2 toothed wheels with 10 mm width Thesewheelsreplacethe standardtoothedwheels itis so possibleto setthemobileleft vertical unit uptoamin working width of 15 mm ...

Page 78: ...10 5 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS B A P 10 3 ...

Page 79: ... the regulators R Fig 10 6 10 6 AUTOMATIC TABLE LUBRICATION PUMP This device is used for smoother sliding of the wood and consequently longer life of the table The automatic pump is activated with the selector A Fig 10 6 The lubrication interval is set by adjusting the timer B To carry out a manual lubrication cycle press the luminous button C Further information on the controls may be found in Ch...

Page 80: ...10 7 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS 10 5 D S max min R T 10 6 0 0 1 0 2 0 5 0 3 0 4 TIME B A B C ...

Page 81: ...t loosen the screw V and slide the entire block on the hexagonal bar until reaching the desired position then relock the screw V For vertical adjustment loosen the screw T and adjust the height of the rod to which both the counter and the reading wheel block R are fixed so that the wheel has the correct pressure to be activated by passage of the piece When the adjustment has been completed lock th...

Page 82: ...10 9 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS 10 7 10 8 N A V T R ...

Page 83: ...hescrews J Z and D andthehandle W 10 10 FEED SPEED 6 36 M MIN Usethisoptionaltoregulatethefeedspeedbetween6and36m minwithanelectronicsystem inverter Setthedesiredfeedspeedusingthe and keysonthecontrolpanel Afig 10 10 andbysettingthemodeselector 24 tothe Automatic position Whenyousetthemodeselector 24 tothe Manual position the6m minfeedspeedisautomaticallyselected In addition to the feed speed the ...

Page 84: ...10 11 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS 10 9 Q N D Z J K K1 H W ERL 100 m min 10 10 A 24 3 ...

Page 85: ...etheleftverticalunittothemachiningpositionandcheckthatthe tractionwheelandthetoolmountedontheunitdonotcollide Important Theplate D neartheflangedwheelremindsyouthatyoumust 1 ensurethattheflangedwheeldoesnotinterferewiththetoolontheleftverticalunit 2 lockscrew C withaminimumtighteningtorqueof20N mtopreventthescrewfromcomingundoneduring machiningandallowingtheflangedwheeltocollidewiththetool 10 12 A...

Page 86: ...10 13 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS A A A C B D 10 11 1 1 1 1 10 12 A B D C A B D C A B D C A B C E F D ...

Page 87: ...enthetwocutters F and D Transversaladjustment See page 4 6 point c Fitting the table in front of the left vertical unit Thetableinfrontoftheleftverticalunit Q inthetoolworkingzonedoesnothavethecontinuityofgroovestoallow tooladjustmentaccordingtothepiecewidth Afteradjustingthetool mountoneormoreadditionalmodules M and N dependingonthepiecewidth onthetable torecreatethecontinuityofthegroovedtable If...

Page 88: ...10 15 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS S F D P Q N M 10 13 10 14 A 24 3 ERL 100 m min rpm ...

Page 89: ...DES WITH LAST BOTTOM FIG 10 15 Withthisfittingseveralpassingcutsareexecuted Withonesinglepassseveraldimensionallyprecisepiecesmaybe obtained readytobereprocessedandglued Withthisfittingitisobligatorytousethe breaker armsafetydevice D previouslydescribed Thecharacteristicsofthisoptionalare 5dividingknivesforbladesof2 2mmthickness 50mmmaximumpieceheight 15mmminimumwithbladesof250mmdiameter 10mmminim...

Page 90: ...10 17 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS 10 15 10 16 D B C E F G H L V ...

Page 91: ...hehandwheel V toslowlybringtheunituptothemaximumclosingposition simultaneouslymanually turnthetoolspindletocheckthatnocollisionsoccur f Nowmovetheunitbackwardbyabout10mmfromthetractionwheel K orfromthegroovedtable ifthe latterprojectsfurtherthanthetractionwheel Loosenthescrew W movethecam L untilactivatingthelimitswitchhousedin F thismanoeuvreiscarried outcheckingthattheyellowlight S comeson Retig...

Page 92: ...10 19 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS K U X F 24 T D 16 V S F L W L L B ...

Page 93: ...wheel K orfromthegroovedtable ifthe latterprojectsfurtherthanthetractionwheel Loosenthescrew W movethecam L untilactivatingthelimitswitchhousedin F thismanoeuvreiscarried outcheckingthattheyellowlight S comeson Retightenthescrew W g Turntheselector 16 to andtheselector T to Byactingontheselector D maketheunitexecute a complete opening stroke and a complete closing stroke until the yellow light S c...

Page 94: ...10 21 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS K U X F 24 T D 16 V S F L W L L B ...

Page 95: ...ngtheunittowardstherightguides totheposition tomoveitaway fromtheguides Theselector D ispresentbothontheremotecontrol seefigure operatingonlywiththetiltingprotectionopen and onthemaincontrolpanel operatingonlywiththetiltingprotectionclosed MANUALPOSITIONING Turntheselector T totheposition Positionthe unitthroughthehandwheel V readingthedimensiononthedisplay Y Resettheselector T toposition Releaset...

Page 96: ...10 23 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS A H G P J J1 V D Z T1 T C O 16 Y ...

Page 97: ...Cause SuggestedAction The pump does not deliver Air intake because tank is empty Fill up the tank and bleed the air from the oil in sufficient quantity or system does not deliver at all The suction filter is clogged Wash the filter with a suitable and safe solvent and blow with compressed air Pump deteriorated Replace the pump Pressure regulating valve loose thus the Tighten the adjusting screw un...

Page 98: ...10 25 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS T P ...

Page 99: ...10 26 SUPERSET XL Cnusa10 ADJUSTMENT AND USE OF OPTIONAL UNITS ...

Page 100: ...19 1 SUPERSET XL Cnusa19 AUTO BRAKING MOTOR SECTION 19 AUTO BRAKING MOTOR OPTIONAL 19 1 AUTO BRAKING MOTOR 19 2 19 2 ELETTRO ADDA AUTO BRAKING MOTOR 19 4 19 3 LAFERT AUTO BRAKING MOTOR 19 6 ...

Page 101: ...n Adjustment is required only in case of replacement of the mobile core which has a friction disk subject to wear glued to its surface The wear limit of the friction disk is 3 mm Replacement must only be carried out by technicians of your SCM dealer Brake unit adjustment Thereductioninbrakeefficiencycanbenoticedbytheincreasedtimerequiredbythespindletostopcompletely maximum stop time 10 seconds wit...

Page 102: ...19 3 SUPERSET XL Cnusa19 AUTO BRAKING MOTOR A B C ...

Page 103: ...isk F subject to wear glued to its surface The wear limit of the friction disk is 3 mm Replacement must only be carried out by technicians of your dealer Brake unit adjustment Thereductioninbrakeefficiencycanbenoticedbytheincreasedtimerequiredbythespindletostopcompletely maximum stop time 10 seconds To reset the braking torque to the optimal level proceed as follows Remove the protection cover P I...

Page 104: ...19 5 SUPERSET XL Cnusa19 AUTO BRAKING MOTOR A B F C P D ...

Page 105: ...t the air gap distance at point TR measured with a thickness gauge is reset to a minimum value of 0 4 mm on one side and to a maximum of 0 6 mm on the opposite side Make a notch of the ring nut part 58 coincide with a tab of the safety washer part 57 by slightly screwing or unscrewing the ring nut part 58 and bending the tab to where it originally was Having rechecked the air gap remount the exter...

Page 106: ...sa19 AUTO BRAKING MOTOR 11 55 17 14 13 43 37 36 58 57 56 38 Tr parts 11 DRIVE SHAFT 13 REAR BEARING 14 COVER 17 FAN COVER 36 FAN WITH FRICTION DISK 43 ELECTROMAGNET BODY 55 SNAP RING 56 SPRING 57 SAFETY WASHER 58 RING NUT ...

Page 107: ...19 8 Cnusa19 SUPERSET XL AUTO BRAKING MOTOR ...

Page 108: ...G 20 6 20 5 TOP HORIZONTAL OPERATING UNIT BELT TENSIONING 20 6 20 6 RIGHT VERTICAL OPERATING UNIT BELT TENSIONING 20 6 20 7 LEFT VERTICAL OPERATING UNIT BELT TENSIONING 20 8 20 8 OPERATING UNIT BELT REPLACEMENT 20 8 20 9 VARIATORTIMING BELT REPLACEMENT 20 10 20 10 INSPECTION OF SAFETY DEVICES 20 10 20 11 REMOVAL STORAGE DEMOLITION 20 11 20 12 EMERGENCY CONDITIONS 20 11 20 13 TROUBLESHOOTING 20 12 ...

Page 109: ...ormally located at the rear of the machine The poorly accessible grease points have been gathered in a single point on the crosspiece column for the top horizontal units there are grease nipples also on the front of the machine Withtheoptional manualcentralisedlubrication allthegreasenipplesarepositionedinspecialcompartments on the front of the machine see Fig 20 1 those marked with red paint are ...

Page 110: ...20 3 SUPERSET XL MAINTENANCE Cnnci20 20 1 ...

Page 111: ... dovetails of the outlet pressure shoes the horizontal movement of tool holder spindle cylinder Every 150 hours of operation grease the cardan joints of the traction system through the special grease nipples G Fig 20 2a OIL the transfer cases Afterthefirst200hoursofoperationitisadvisabletochangetheoilcontainedinthetransfercasesofthetraction unit The oil is drained by pulling out the drain plug S A...

Page 112: ...20 5 SUPERSET XL MAINTENANCE Cnnci20 R L S 20 2 20 3 V T 20 2a G ...

Page 113: ... 20 5 Check the tension after the first 8 hours of operation To adjust operate as follows Screw down the nut B starting to tighten the belt The tension is correct when pressing on the belt with a force K of 8 kg a camber F of 4 mm is obtained Subsequently check every 1000 hours of operation or at the first sign of slippage 20 6 RIGHT VERTICAL OPERATING UNIT BELT TENSIONING C FIG 20 6 Check the ten...

Page 114: ...20 7 SUPERSET XL MAINTENANCE Cnnci20 20 4 A M N K F 20 5 B 20 6 20 6a C M N ...

Page 115: ...n is correct when pressing on the belt with a force K of 8 kg a camber F of 5 mm is obtained When adjustment has been completed relock the counternut M For proper tensioning and quality of machining the reaction bar Q Fig 20 7b must be adjusted This bar is the agent between the swinging support of the motor and the spindle slide Act on the nut P generating a thrust which cancels the flexure of the...

Page 116: ...20 9 SUPERSET XL MAINTENANCE Cnnci20 K F 20 7 20 7a 20 7b D E M N P Q R ...

Page 117: ... a direct consequence of the state of efficiency of the safety devices used as already described in paragraph 2 7 Every 2 weeks check the controls of the emergency stops through a functioning test a With the machine in normal operating conditions press the emergency button on the control panel The operating and traction units should stop b With machine with optional universal unit in normal operat...

Page 118: ...s in paragraphs 2 1 2 2 and 2 3 Incaseofextendedinactivityofthemachine disconnectitfromtheelectricalandpneumaticsystem Thoroughly clean it as already described for ordinary cleaning and cover the work and sliding tables and the tool holder spindles with antirust protection Do not store the machine in humid environments and protect it from atmospheric agents Themachineisconstructedinnon toxicunharm...

Page 119: ...ine three phases Magnetothermal switch for protection Re activate the magnetothermal switch of the auxiliary circuit transformer has tripped Too heavy operation in relation to the power Wait for the thermal cut out protection to cool of the motor or bad cutting conditions down Reactivate it after a few minutes Riattivarla dopo qualche minuto Check the state of the knives on the planer spindle and ...

Page 120: ...ith the guide operating as described in paragraph 4 2 2 PROBLEM Chatter marks and imperfections on the left side CAUSE REMEDY The left presser and the outlet guide are The presser on the left side of the machine must badlyadjusted press the wood by a few millimetres and the outlet guide must rest against the wood PROBLEM Chatter marks and imperfections on the upper side CAUSE REMEDY The front or r...

Page 121: ... may be one of the following CAUSE REMEDY The piece is defective wood with knots or Scrap the defective piece and select the subsequent not homogeneous ones Incorrect adjustment of the guides and or Readjust the guides and or pressers as described pressers in Chapter 4 Lack of pressure on the traction wheels Adjust the pressure on the wheels as described inparagraph4 3 Piece to be machined too sma...