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The PLC on this machine has a readable screen on it that can be used to diagnose most problems that
may be encountered with the machine. The main controller has 12 inputs numbered I-1 TO I-12 and
6 outputs numbered Q-1 to Q-6. It also has an auxiliary controller with 12 inputs numbered R-1 to R-12
and 6 outputs numbered S-1 to S-6.
When the controller is first powered, the RUN and CAW lights will flash red; when the controller is
ready, the RUN light will glow a constant green. The other light will not be lit. On the main controller,
the inputs I-7 through I-12 are not used. On the auxiliary controller, the inputs R-10 through R-12 are
not used.
To see which inputs and outputs are active on the main controller, press the ESC key on the controller.
A screen will appear with the input and output numbers on the screen for the ones that are activated. To
see which inputs and outputs are active on the auxiliary controller, press the ESC and AUX key on the
controller. To go back to the main controller, just press ESC again.
The input lights are listed below; the outputs will vary, depending on what position the machine is in.
I-1
is the E-Stop switch. This should be activated anytime there is power to the machine and the
E-Stop is not activated.
I-2
is the input for the Shuttle Out limit switch. It should only be activated when the shuttle vise is in
the out position, ready to feed the next part. This sensor is located on the outboard end of the
shuttle cylinder.
I-3
is the Shuttle In indicator. It should only be activated when the shuttle vise is in the IN position.
This sensor is in the body of the shuttle vise.
I-4
is the Head Up limit switch indicator. This will be on when the head is in the UP position.
I-5
is the Material Out sensor. This will be activated when there is no material in the shuttle vise. The
sensor for this is located in the shuttle vise, itself.
I-6
is the Head Down limit switch indicator. This will be on when the head is in the DOWN position.
R-1
is only activated when the cycle button is depressed.
R-2
is only activated when the head down button is depressed.
R-3
is only activated when the head up button is depressed.
R-4
is only activated when the Trim/Test button is depressed.
R-5
is activated when there is count on the parts counter. The machine will not operate in the auto
mode if the counter is at 0.
R-6
is activated when the Auto/Start/Manual switch is in the Auto position.
R-7, R-8 and R-9 are for the Index switch.
R-7 is for 1 index, R-8 is for 2 indexes and R-9 is for 3 indexes.
Summary of Contents for CPO-315-HFA-NF
Page 8: ...Page 7 FIGURE 1...
Page 10: ...Page 9 FIGURE 2...
Page 14: ...Page 13 FIGURE 3...
Page 18: ...Page 17 THIS PAGE LEFT BLANK INTENTIONALLY...
Page 22: ...Page 21 THIS PAGE LEFT BLANK INTENTIONALLY...
Page 23: ...Page 22 6 3 MATERIAL MAIN VISE SEE FIGURE 6 BELOW FIGURE 6...
Page 25: ...Page 24 FIGURE 7...
Page 27: ...Page 26 6 6 POWER DOWN FEED REFER TO FIGURE 8 BELOW FIGURE 8...
Page 30: ...Page 29 FIGURE 9...
Page 31: ...Page 30 6 9 COUNTER SET UP REFER TO FIGURE 10 BELOW FIGURE 10...
Page 33: ...Page 32 7 0 MACHINE AUTOMATIC OPERATION SET UP REFER TO FIGURE 11 BELOW FIGURE 11...
Page 37: ...Page 36 8 4 SPINDLE SHAFT REPLACEMENT REFER TO FIGURE 13 BELOW FIGURE 13...
Page 39: ...Page 38 8 5 SPINDLE REPLACEMENT MAIN VISE SEE FIGURE 14 BELOW FIGURE 14...
Page 41: ...Page 40 8 7 SHUTTLE VISE MAINTENANCE SEE FIGURE 15 BELOW FIGURE 15...
Page 44: ...Page 43 FIGURE 16...
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Page 92: ...14 0 WIRING DIAGRAMS Page 91 045345 Scotchman Inds PART NO...
Page 93: ...3 5PB 1PL 045345 Scotchman Inds PART NO 1 3 Page 92 Ser s B1392HFANF0314 Up Part of Next Page...
