Scotsman FB1222, Installation And User Manual

Page 1: ...Installation and User s Manual for Modular Flaked Nugget Ice Machines Models FB1222 NB0622 NB0922 and NB1322 ...

Page 2: ...ns This user and installation manual is organized in three main sections installation operation and maintenance August 2011 Page 1 NB0622 NB0922 FB1222 NB1322 Installation and Use Table of Contents Installation Page 2 Location Page 3 NB0622 Cabinet Layout Page 4 NB0922 FB1222 NB1322 Cabinet Layout Page 5 Unpacking Install Prep Page 6 Water Supply and Drains Page 7 Electrical All Models Page 8 Fina...

Page 3: ...spended solids Some filters have treatment in them for suspended solids Check with a water treatment service for a recommendation RO water This machine can be supplied with Reverse Osmosis water but the water conductivity must be no less than 10 microSiemens cm Potential for Airborne Contamination Installing an ice machine near a source of yeast or similar material can result in the need for more ...

Page 4: ... Bin adapter list B222S or B322S no adapter needed B330P or B530P or B530S Use KBT27 B842S KBT39 B948S KBT38 for single unit B948S KBT38 2X for two units side by side BH1100 BH1300 and BH1600 upright bins include filler panels to accommodate a 22 inch wide ice machine No adapter is needed BH900 Use baffle kit KBBF1 for these models Dispenser compatibility Only nugget ice models may be used with ic...

Page 5: ...OP OPENING PLANVIEW ULTRASONIC BINLEVEL SENSOR OPTIONAL 12 40 31 5 2 68 6 8 1 59 4 14 65 37 2 2 17 5 5 AIRCOOLED BACKVIEW 3 4 FPT DRAIN 88DIA ELECTRICAL ACCESS 3 8 FLARE MACHINE WATER INLET 22 00 55 9 23 00 58 5 22 89 58 1 FRONTVIEW LOUVERAND REMOVABLEFILTER A CUNITSONLY 24 00 61 92 2 4 LEFTSIDEVIEW Note Bin Top Cut outs for drop zone should include ultrasonic sensor location cm In ...

Page 6: ...50 31 8 ULTRASONIC BINLEVEL SENSOR OPTIONAL PLANVIEW ICEDROP OPENING 13 39 34 2 67 6 8 18 64 47 3 1 59 4 AIRCOOLED BACKVIEW 3 8 FLARE MACHINE WATER INLET 88DIA ELECTRICAL ACCESS 3 4 FPT DRAIN 27 00 68 6 22 00 55 9 22 89 58 1 FRONTVIEW LOUVERAND REMOVABLEFILTER A CUNITSONLY 24 00 61 92 2 3 LEFTSIDEVIEW Note Bin Top Cut outs for drop zone should include ultrasonic sensor location cm In ...

Page 7: ... up bezel is included with the hardware bag Remove any packaging such as tape or foam blocks that may be near the gear reducer or ice chute Level the bin and ice machine front to back and left to right by using the bin leg levelers Panel Removal 1 Locate and loosen the two screws at the front edge of the top panel 2 Pull the front panel out at the top until it clears the top panel 3 Lift the front...

Page 8: ...r supply to the potable water fitting 3 8 OD copper tubing or the equivalent is recommended Water filtration is recommended If there is an existing filter change the cartridge Drains use rigid tubing Connect the drain tube to the condensate drain fitting Vent the drain Do not Tee ice machine drains into the drain tube from the ice storage bin or dispenser Back ups could contaminate and or melt the...

Page 9: ...t Use a strain relief and connect a ground wire to the ground screw Remote models power the condenser fan motor from marked leads in the junction box Do not use an extension cord Follow all local and national codes August 2011 Page 8 NB0622 NB0922 FB1222 NB1322 Installation and Use Model Dimensions w x d x h Voltage Volts Hz Phase Condenser Type Min Circ Ampacity Max Fuse Size or HACR Type Circuit...

Page 10: ...peration Use and Operation Once started the ice machine will automatically make ice until the bin or dispenser is full of ice When ice level drops the ice machine will resume making ice Caution Do not place anything on top of the ice machine including the ice scoop Debris and moisture from objects on top of the machine can work their way into the cabinet and cause serious damage Damage caused by f...

Page 11: ...eminder The default time period is 6 months of power up time Sanitizing Every time the scale is removed or as often as needed to maintain a sanitary unit Sensor Cleaning Every time the scale is removed Top bearing check At least twice a year or every time the scale is removed Maintenance Air filters 1 Pull air filter s from panel 2 Wash the dust and grease off the filter s 3 Return it them to thei...

Page 12: ...evaporator by disconnecting the leg of the hose connected to the water sensor and draining it into the bin or a bucket Return the hose to its original position Discard or melt all ice made during the previous step 13 To sanitize the water system mix a locally approved sanitizing solution An example of a sanitizing solution is mixing one ounce of liquid household bleach and two gallons of 95 115 de...

Page 13: ...new the grease is white over time some gray will appear over the rollers that is normal Add grease to replace the gray grease or if gaps between rollers are visible If grease is watery all gray or rust is visible have the bearing replaced See the next page for more information Note When checking the top bearing always inspect the drip pan for water seal leaks If water is present in the drip pan se...

Page 14: ...aring grease cartridge pn A36808 001 Be sure to inject grease evenly and thoroughly August 2011 Page 13 NB0622 NB0922 FB1222 NB1322 Installation and Use Needle pn 02 3559 01 Bearing Check Drip Pan For Water Drip Pan Change De Scale Notification Interval This feature is accessible only from standby Status Light Off 1 Press and hold Clean button for 3 seconds This starts the Time to Clean Adjustment...

Page 15: ...o its original position Note Eye holders must be mounted properly They snap into a centered position and are properly located when the wires are routed to the back and the left eye is the one with 2 wires at the connector The ice machine senses water by a probe located near the water reservoir At least twice a year the probe should be wiped clean of mineral build up 1 Shut off the water supply 2 R...

Page 16: ...ll automatically restart within minutes after water begins to flow to it 2 Has power been shut off to the ice machine If yes the ice machine will automatically restart when power is restored Machine Beeps If the machine has detected a condition requiring a shut down it will blink the Status Light and emit a a beep once every second To stop the beep push Off or reset the machine To Manually Reset t...

Page 17: ...e Water Sanitize AutoAlert Indicator Lights Adjust Ice Level Bin Full Max Clean Code Display Component Operation Indicator Lights Code Description Freeze Mode flashes Freeze Mode is Pending Bin is Full Clean Cycle Board Locked Test Mode Off Self Test Failed flashes No ice sensed Retrying No ice sensed Shut Down flashes Auger motor high load Retrying Auger motor high load Shut Down No water in rese...

Page 18: ...2 FB1222 NB1322 Information Display Scroll Down Button Scroll Up Button Select Button Enter Button Display Area Escape Button USB Connection Communication Features The control can communicate information in three ways Display The two line display is controlled by the buttons on the front USB There is a USB connection on the front It can be used by a laptop or other PC type computer to read downloa...

Page 19: ...e Test Cubers only Timers Revision Setup PGM Bin Level Network Configuration Date 12 20 2010 Time 03 33 10PM Warnings Base Faults Adv Faults Status Cleaning Performance Test Timers Revision Setup Setup PGM Bin Level Warning Power Interrupts Time to Clean Button Lock Time to Clean Interval Time Since Last Cleaning Compressor Runtime Pwr Up Time Bin Level Bin Level Setting Freeze Timer in 00 00 form...

Page 20: ...acturer Equipment Name Date of Manufacture Contact Name Contact Phone Number Audible Alert Clear current log file Clear fault history Logging Rate Auger Current Warning Value Ice Detect Warning Value PGM Bin Level Bin Level Ctrl Set Bin Level Ctrl On Off Monday time 1 Monday level 1 Monday time 2 Monday level 2 Monday time 3 Monday level 3 Monday time 4 Monday level 4 Tuesday time 1 Tuesday level ...

Page 21: ...te Base Faults are cleared when the controller s are cleared Press and release the escape button to return to the main menu tree Press and release the down arrow key to underline the A in Advanced Faults Advanced Faults Press and release the Enter button to see in the display Most recent failure and the exact time it occurred Pressing and releasing the down arrow cycles through the other failures ...

Page 22: ...oad Pending The controller monitors the current used by the auger drive motor If the current exceeds the limit and if it is NOT the third consecutive time that it has this warning or fault will be displayed Auger High Load Strikeout If the auger motor draws too much current for a third consecutive time this warning or fault will be displayed and the unit will be shut down No Water If the water lev...

Page 23: ...and release the Down arrow key to see Freeze Timer Current compressor on time in minutes Press and release the Down arrow key to see KVS Level Distance in inches the ice level control system has measured from the sensor to the top of the ice Press and release the Down arrow key to see KVS Level Setpoint Distance in inches the ice level system will maintain as a maximum ice level Press and release ...

Page 24: ...n to see Timers Push and release the Enter button to see Compressor run time Then press and release the Down arrow to see Compressor run resettable Press the Down arrow to go to the next line or Optional Press SEL to enter reset mode Press Enter to reset compressor run time to 0 Suggested if compressor is replaced Press the Down arrow to go to Power up time Then press and release the Down arrow to...

Page 25: ...et to Setup screen Push and release the SEL key to move to another underlined number Push and release the Up or Down arrow key to change the marked character Push and release the Select key to move to the next character repeat prior step to change the character When done push and release the Enter key Then press and release the Down arrow to view the time or change it To Set Time Press SEL key to ...

Page 26: ... default in this model is ON Then press and release the Down arrow to view the Then press and release the Down arrow to view the screen to clear the current log file Optional Press SEL to clear the log file Then press and release the Down arrow to view the Clear Fault History file Then press and release the Down arrow to view the Optional Press SEL to clear the fault history Logging rate Then pres...

Page 27: ...to the next character repeat prior step to change the character When done push and release the Enter key Example 1 Change Contact Phone Number Push the Down arrow key until Setup is visible and the S is underlined Press Enter Repeatedly push and release the Down key until the Contact Phone Number appears Press SEL key to get to the Setup screen Push and release the SEL key to move the underline to...

Page 28: ...day Level 1 is in the display Push SEL once to display Set Monday Level 1 Rotate the knob one click at a time until the desired level appears A delay is normal Note smaller numbers higher ice level Push Enter one time to set the level Off means the switch is set for maximum ice level Push the Down arrow to go to Monday Time 2 and set that time using SEL and arrow buttons as in Change Monday Time 1...

Page 29: ... 3 Time 4 Level 4 Monday Tuesday Wednesday Thursday Friday Saturday Sunday Time 1 1 00 AM 1 00 AM 1 00 AM 1 00 AM 1 00 AM 1 00 AM 1 00 AM Level 1 32 32 32 32 32 Off Off Time 2 11 00 AM 11 00 AM 11 00 AM 11 00 AM 11 00 AM 11 00 AM 11 00 AM Level 2 32 32 32 32 32 Off 14 Time 3 3 00 PM 3 00 PM 3 00 PM 3 00 PM 3 00 PM 3 00 PM 3 00 PM Level 3 32 32 32 32 32 Off 32 Time 4 7 00 PM 7 00 PM 7 00 PM 7 00 PM...

Page 30: ...o see the DNS Press the down arrow key to see DHCP Enable Press the down arrow key to see the Update IP Address screen Press the SEL key to access it Press the up or down arrow key to change the first underlined number Press the SEL key to move the underline to the next number then press the up or down key to change that number Repeat as needed to change the numbers When done press the Enter key R...

Page 31: ...iver Software Installation Pre installation USB cable UNPLUGGED from the the PC 1 Insert the CD into the computer s CD ROM drive 2 Follow the program installation instructions At the finish do NOT start the application The installation will place 2 icons on the desktop Prodigy Charting and Scotsman Prodigy The installation will also set up a Scotsman Prodigy section under Programs Start All Progra...

Page 32: ...a on the right Use the Chart Type box to display the list of available charts Which one of these to use depends upon what the machine situation is For example if the machine is down displaying code 2 indicating an auger motor over amp condition it would be useful to check auger motor current Checking the Base Faults or Advanced Faults is another way to understand what occurred and when Another exa...

Page 33: ...ce level measured by the ice level control Bin Setpoint Set point of the ice level control Freeze Timer time in seconds that the compressor operated before bin full Board Voltage approximation of AC voltage to the control board from the transformer Relay Voltage AC load voltage determined by controller 115 or 230 Auger Motor Current amp draw of the auger motor x10 Ice Making Sensed 0 not sensed 1 ...

Page 34: ...Reference August 2011 Page 18 NB0622 NB0922 FB1222 NB1322 Information Display Example of generated PDF file Op Mode Display Error Code Display ...

Page 35: ...De Scale Sanitize light is switched on Flush Level Setting lists the Purge level the controller is set to use Bin Level Scheduling Only applies to units that have the ice level control installed Lists the times and levels that have been set Logging in as an Administrator allows additional actions Key Pad Lock or Unlock Lists if the controller is locked or not and can be changed by selection and su...

Page 36: ...Appendix NAFEM Protocol See the NAFEM website www nafem org for more information August 2011 Page 20 NB0622 NB0922 FB1222 NB1322 Information Display ...

Page 37: ...17 3368 01 SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway Vernon Hills IL 60061 800 726 8762 www scotsman ice com ...