Sea-doo 2004 GTX 4-TEC Supercharged 6159, Operator'S Manual

Page 1: ...C M Y CM MY CY CMY K www SeaDooManuals net ...

Page 2: ...E E E E I I I IN N N NJ J J JU U U UR R R RY Y Y Y O O O OR R R R D D D DE E E EA A A AT T T TH H H H The watercraft operator has the responsibility to inform passenger s of safety measures Keep this Operator s Guide in a waterproof bag with the vehicle at all times This Operator s Guide and the Safety Videocassette should remain with the ve hicle at the time of sale Knight s Spray Nine is a trade...

Page 3: ...red Because of its ongoing commitment to product quality and innovation BRP reserves the right at any time to dis continue or change specifications de signs features models or equipment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not rep resent the full detail or exact shape of the parts However they represent pa...

Page 4: ...EHICLE INFORMATION REGISTRATION NUMBER LOCATION 30 IDENTIFICATION NUMBERS 31 Hull 31 Engine 31 CONTROLS INSTRUMENTS EQUIPMENTS 32 CONTROLS INSTRUMENTS EQUIPMENTS FUNCTIONS 35 1 Safety Lanyard engine cut off cord 35 2 Handlebar 36 3 Throttle Lever 36 4 Engine Start Stop Button 36 5 Variable Trim System VTS Button if so equipped 37 6 Shift Lever 37 7 Speedometer 38 8 Tachometer 38 9 Information Cent...

Page 5: ...p Nozzle 51 32 Reverse Gate 51 33 Jet Pump Water Intake and Ride Plate 51 34 Fuses 52 35 Battery 53 36 Side Vanes 53 37 Engine Oil Dipstick 53 38 Engine Oil Filling Cap 54 39 Cooling System Expansion Tank Cap 54 40 Ski Wakeboard Post if so equipped 55 41 Wakeboard Rack if so equipped 56 LIQUIDS 59 Fueling Procedure 59 Recommended Fuel 59 Engine Oil 60 Engine Coolant 62 BREAK IN PERIOD 64 10 Hour I...

Page 6: ...nal Care for Foul Water or Salt Water 79 Exhaust Cooling System Flushing 79 Anticorrosion Treatment 81 SPECIAL PROCEDURES 82 Monitoring System 82 Engine Overheating 82 Engine Low Oil Pressure 82 Jet Pump Water Intake and Impeller Cleaning 83 Capsized Watercraft 83 Submerged Watercraft 84 Water Flooded Engine 84 Fuel Flooded Engine 84 Towing the Watercraft in Water 85 Low Charge Battery Condition 8...

Page 7: ...tion Chart 104 TROUBLESHOOTING 105 SPECIFICATIONS 113 INTERNATIONAL METRIC SYSTEM INFORMATION 119 ABBREVIATIONS USED IN THIS MANUAL 120 WARRANTY BRP NORTH AMERICA LIMITED WARRANTY 2005 SEA DOO PERSONAL WATERCRAFT 123 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2005 SEA DOO PERSONAL WATERCRAFT WITH 4 TECTM ENGINES OR 4 TEC SC ENGINES OR 4 TEC IC ENGINES 127 BRP INTERNATIONAL LIMIT...

Page 8: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7 www SeaDooManuals net ...

Page 9: ... information will promote the correct use of the watercraft Failure to follow this safety section may result in severe injury or death This safety section is for initial refer ence and its content is therefore limit ed section It should be read in con junction with the rest of this Opera tor s Guide the Safety Videocassette and the on product warning caution la bels It is also strongly recommended...

Page 10: ...know how to swim and how to reboard the wa tercraft from the water Boarding in deep water can be strenu ous Practice in chest deep water be fore operating or embarking your wa tercraft in deep water A PWC will not self right if capsized The operator and passengers must know the proper righting procedure as explained in the Operator s Guide Make sure engine is off before rolling over the watercraft...

Page 11: ...ottom or thick tight ly woven snug fitting clothing that provides equivalent protec tion Thin bike shorts for example would not be appropriate Severe internal injuries can occur if water is forced into body cavities as a result of falling into water or be ing near jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into the lower body opening s of males or fe...

Page 12: ...Eye protection F00A12L Vest type personal flotation device Gloves Wet suit or wet suit bottom Foot protection ____________ SAFETY INFORMATION ___________ 11 www SeaDooManuals net ...

Page 13: ...rsonal experience Will there be a lot of traffic on the water What is your riding style The Bottom Line Since each option minimizes some risks but increases others before each ride you must decide whether to wear a helmet or not based on your particular situation If you decide to wear a helmet you must then decide what type is the most appropriate for the circum stances Look for helmets that meet ...

Page 14: ...w the waters in which the water craft is to be operated Current tides rapids hidden obstacles wakes and waves etc can affect safe operation It is not advisable to operate the water craft in rough or inclement weather For safety reasons and proper care always perform Daily Preoperation Checks as specified in your Oper ator s Guide before operating your watercraft Keep the engine shut off cord safe ...

Page 15: ... that as the throt tle lever is released to idle position less directional control is available and as the engine is off directional control is lost You need throttle to steer Ride within your limits and level of riding ability Avoid aggressive ma neuvers to reduce the risk of loss of control ejection and collision Under stand and respect the performance or your watercraft Always ride responsibly ...

Page 16: ...e remembered that sun wind alcohol drugs fatigue and ill ness may impair your judgement and reaction time On a PWC never place your feet and legs in the water to aid turning Manoeuvrability of the Watercraft Towing Do not overload the watercraft or take on more passengers than designated for the particular watercraft Over loading can affect maneuverability stability and performance Avoid adding on...

Page 17: ...including spin out never jump waves use com mon sense and limit speed Other wise wakeboard could detach or oc cupants could fall off and get injured against the wakeboard or rack Don t forget Ride smart from the start and we all win 16 ___________ SAFETY INFORMATION ___________ www SeaDooManuals net ...

Page 18: ... to other craft and keep clear F00A16A Navigation System Navigational aids such as signs or buoys can assist you identify safe waters Buoys will indicate whether you should keep to the right star board or to the left port of the buoy or to which channel you can continue They may also indicate whether you are entering a restricted or controlled area such as a no wake or speed zone They may also ind...

Page 19: ...r information here are the most commonly used waterskiing signals Slower F00A17L Fallen skier Watch out Stop Faster OK Speed OK Back to dock Turn right Turn left 18 ___________ SAFETY INFORMATION ___________ www SeaDooManuals net ...

Page 20: ...oat ed com Hawaii www hawaii gov dlnr dbor dbor Idaho www idahoparks org rec boating html Indiana www state in us dnr regulations Iowa www iowadnr com Kansas www kdwp state ks us boating boating html Kentucky www state ky us agencies fw boating htm Louisiana www wlf state la us Maine www state me us ifw rv boatinglaws2002 htm Maryland www dnr state md us boating Massachusetts www state ma us dfwel...

Page 21: ...ta www state sd us gfp divisionwildlife boating index htm Tennessee www state tn us twra boatmain html Texas www tpwd state tx us boat boat htm Utah www stateparks utah gov parks safety htm Virginia www dgif state va us boating Washington www parks wa gov boating asp West Virginia www dnr state wv us law boating htm Wisconsin http www dnr state wi us org caer cs Registrations Boats htm Wyoming htt...

Page 22: ...sing or damaged they can be replaced free of charge See an authorized Sea Doo dealer Please read the following labels carefully before operating this watercraft 7 9 10 F18L03K 2 4 6 15 1 3 5 13 8 11 12 14 17 TYPICAL ____________ SAFETY INFORMATION ___________ 21 www SeaDooManuals net ...

Page 23: ...Label 1 F12L0FL SOME MODELS 22 ___________ SAFETY INFORMATION ___________ www SeaDooManuals net ...

Page 24: ...Label 1 cont d F16L0PL SOME MODELS ____________ SAFETY INFORMATION ___________ 23 www SeaDooManuals net ...

Page 25: ...Label 1 cont d F18A06L SOME MODELS Label 2 F22L3GL 24 ___________ SAFETY INFORMATION ___________ www SeaDooManuals net ...

Page 26: ...ed technician Do not operate the watercraft without cap properly installed ESSENCE SOUS PRESSION Ne pas dévisser le capuchon protecteur Réservéseulementàl usaged untechniciencertifié par Bombardier Ne pas opérer la motomarine sans le capuchon bien installé F00A2QY Label 8 F00L2YY SOME MODELS Label 9 F18L0NY Label 10 F18L10Y ____________ SAFETY INFORMATION ___________ 25 www SeaDooManuals net ...

Page 27: ...Label 11 A01A2EY Label 12 F18L0YY Label 13 2 1 9 9 0 2 218 F00A2SL SOME MODELS 26 ___________ SAFETY INFORMATION ___________ www SeaDooManuals net ...

Page 28: ...Label 14 F22A09L Label 15 F18L31Y SOME MODELS Label 16 F00A2TY ____________ SAFETY INFORMATION ___________ 27 www SeaDooManuals net ...

Page 29: ...Label 17 F18L3KY SOME MODELS 28 ___________ SAFETY INFORMATION ___________ www SeaDooManuals net ...

Page 30: ...VEHICLE INFORMATION _____________________ 29 www SeaDooManuals net ...

Page 31: ...tion for location The registration number should appear on each side of the watercraft On applicable models install registration number to the left of the star label F18L01L 1 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local applicable regu lations 30 ______________________ www S...

Page 32: ...rd at the rear of watercraft F18L07Y 1 1 Hull Identification Number H I N It is composed of 12 digits Z Z N 1 2 3 4 5 L 4 9 5 Model year Serial number F00A0CZ Month of production Year of production A letter may also be used as a digit Manufacturer Engine NOTE Refer to SPECIFICATIONS section to find what engine is used on each model The Engine Identification Number E I N is located on the front end...

Page 33: ...o not apply or are optional on some models All GTX 4 TEC Wake RXT except RXP Models F18L0PM 9 24 3 2 8 6 4 22 1 6 10 37 38 33 23 29 30 31 32 22 39 25 34 35 16 23 13 12 14 17 19 15 19 28 21 26 27 36 11 TYPICAL 32 ______________________ www SeaDooManuals net ...

Page 34: ...RXP Models F19L04L 10 3 2 8 7 9 4 5 1 33 16 24 23 15 34 35 13 23 29 30 31 32 21 17 37 38 39 12 14 6 25 20 36 26 27 19 _____________________ 33 www SeaDooManuals net ...

Page 35: ... 16 Air Intake Opening 17 Seat Strap 18 Seat Extension Latch 19 Seat Latch 20 Seat Cover 21 Rear Grab Handle 22 Rear Storage Basket 23 Front and Rear bow stern Eyelets 24 Mooring Cleats 25 Footboard 26 Boarding Pads 27 Boarding Platform 28 Boarding Step 29 Flushing Connector 30 Bilge Drain Plugs 31 Jet Pump Nozzle 32 Reverse Gate 33 Jet Pump Water Intake 34 Fuses 35 Battery 36 Side Vanes 37 Engine...

Page 36: ...thorized use by children or others or theft If engine is not started within 5 sec onds after installing the safety lanyard on its post 4 very short beeps every 3 second interval will sound for approxi mately 4 hours to remind you to start the engine or to remove safety lan yard Afterwards the beeps will stop The same will occur when safety lan yard is left on its post 5 seconds after engine is sto...

Page 37: ...craft Keep away from steering moving parts nozzle side vanes linkage etc Adjustment if so equipped The handlebar height can be adjusted to suit rider preferences To perform this adjustment turn the knob underneath the handlebar 1 F18K18Y TYPICAL 1 Adjustment knob 3 Throttle Lever When the throttle lever is squeezed the watercraft accelerates When fully released engine automatically slows down to i...

Page 38: ...ING Shift lever should only be used when the engine is idling and wa tercraft is completely stopped Do not use as a grab handle WARNING Only use reverse at slow speed and for the shortest time possible Always ensure the path behind is clear of objects and persons including children playing in shal low water CAUTION Never rev the engine at high RPM in reverse From the forward position pull the leve...

Page 39: ...ansom sends the signal to the MPEM and the MPEM send it to the gauge 8 Tachometer An analog tachometer indicates the revolutions per minute RPM of the engine Multiply by 1000 to obtain the actual revolutions 9 Information Center Gauge Buttons This is a multifunction gauge that sup plies several real time useful informa tion to the driver Components Description F18H08Y 3 1 2 TYPICAL 1 Analog speedo...

Page 40: ...ow for more details Gauge Functions Digital Tachometer Indicates the revolution per minute RPM of the engine Digital Speedometer Indicates the speed of the watercraft in miles per hour MPH and kilometers per hour km h Depth Gauge if so equipped It con tinuously display the water depth un der the hull within 0 to 50 meters 0 to 170 feet NOTE Under certain conditions the gauge may stop displaying Th...

Page 41: ...TS position indicator shows the riding attitude of the watercraft F19L0AY 2 3 1 1 Position indicator 2 Bow up 3 Bow down Function Buttons Different displays and functions can be activated using 2 buttons MODE and SET following specific se quences as described below 1 F18L09Z 2 1 To change display mode 2 To set or reset a function Resetting a Function To reset a function such as the trip hour meter...

Page 42: ...played In the event of a warning message the message will blink and override the units display unless MODE button is pressed The display will then dis play the last function after 10 seconds If more than one warning message oc curs the blinking messages will scroll every 4 seconds Other Functions The following describes how to select other available functions Language Option While in the compass m...

Page 43: ...HK ENG sensor failure vehicle electronic equipment SENSOR invalid safety lanyard KEY safety lanyard learning key active L KEY end of faults END A beeper will sound depending on the fault occurring to catch the driver at tention when necessary Except for low liquid levels which can be corrected by refilling it is recom mended to see an authorized Sea Doo dealer when other messages occur NOTE If a f...

Page 44: ...nvironment This could lead to a collision re sulting in severe injuries or death Before reading the GPS receiver ensure your environment is clear and free from obstacle and bring the watercraft to a low speed Additionally make sure to often double check for obstacles WARNING Remember the data provided by the GPS receiver is for reference only NEVER rely solely on this in formation for your safety ...

Page 45: ... Cover It gives access to the front storage compartment Always relatch cover after closing Front Storage Compartment A convenient watertight area remov able basket on some models to car ry personal articles Ideal location for towrope first aid kit etc WARNING Never leave any heavy or break able objects loose in the storage area basket Never operate the watercraft with any storage com partment cove...

Page 46: ...t storage compartment cover Always relatch NOTE Verify periodically the lock pin tightness of storage cover Tighten if needed and make sure storage cover latches properly 15 Tool Kit The tool kit contains tools needed to perform basic watercraft mainte nance All Models except RXP It is located under the seat extension F18L0WY 2 1 1 Seat extension 2 Tool kit RXP Models It is located in the front st...

Page 47: ... seat extension allows access to the rear storage basket It also gives access to the seat latch F18L0FZ 1 2 1 Seat extension latch 2 Rear grab handle 19 Seat Latch Removing the seat allows access to the engine compartment The seat latch is located at the rear end and underneath the seat 1 F18L0CY 1 Seat latch To remove seat pull the latch lever upward and hold Lift and pull the seat rearward NOTE ...

Page 48: ...r turn screws F19L07Y Pull cover tabs each side of seatthen remove cove Install seat and properly relatch To reinstall cover Unlatch and pull seat out Position rear of cover in place without inserting front tabs yet Carefully pull tabs outward each side of seat and insert cover in place F19L08Y Finish pushing cover in position then lock the quarter turn screws Install seat and properly relatch 21 ...

Page 49: ...k plug holder cap 3 Spark plug holder NOTE Adjust spare spark plug gap according to SPECIFICATIONS before installation NOTE Spare spark plugs are not sup plied with the watercraft 23 Front and Rear bow stern Eyelets Front bow Eyelet Eyelets can be used for mooring tow ing and as a tie down point during trai lering F00L0EY 1 1 Front bow eyelet Rear stern Eyelet All Models except RXP This eyelet all...

Page 50: ...Pads Provide a cushioned surface for the knees when boarding from rear of wa tercraft 27 Boarding Platform Provides a large surface for easier boarding from rear of watercraft 28 Boarding Step if so equipped A convenient step to help reboarding the watercraft F18L0IY 1 1 Boarding step Pull down the step with your hand and hold until a foot or a knee is put on the step F18L0JY 29 Flushing Connector...

Page 51: ...hile watercraft is on a lift or if you prefer to flush from this location either flush ing connector can be used to flush the exhaust cooling system Remove seat to gain access 1 F18E1TY 2 SOME MODELS 1 Flushing connector 2 Dust cap Refer to POST OPERATION CARE section for proper use 30 Bilge Drain Plugs Should water be found in the bilge it can be easily drained by unscrewing the drain plugs when ...

Page 52: ...ro vides directional control when engine is running F18J05Z 1 TYPICAL 1 Jet pump nozzle 32 Reverse Gate When selecting the neutral or reverse position with the shift lever the re verse gate moves up or down to ob tain the desired position F18J05Y 1 TYPICAL 1 Reverse gate 33 Jet Pump Water Intake and Ride Plate The water is drawn up by the impeller through this opening The water in take grate minim...

Page 53: ...g the engine while the watercraft is out of the water the heat exchanger in the ride plate may become very hot Avoid any contact with ride plate as burns may occur 34 Fuses All Models except RXP Fuses are located under the seat in the bilge Refer to MAINTENANCE for more details 1 F18H0JY TYPICAL 1 Fuses RXP Models Fuses are located under basket in front storage compartment Refer to MAINTENANCE for...

Page 54: ...e steering system Refer to PRINCI PLE OF OPERATION in OPERATING INSTRUCTIONS section for the de scription of the system All Models WARNING Check handlebar and correspond ing side vanes operation before starting Never use side vanes as a supporting point to board the watercraft or to lift it Never turn handlebar while someone is near by rear of watercraft Keep away from steering moving parts noz zl...

Page 55: ...mpartment on the engine It allows adding oil in the engine when required 1 F18D09Y TYPICAL ALL MODELS EXCEPT RXP 1 Oil filling cap F19D01Z 1 RXP MODELS 1 Oil filling cap Refer to LIQUIDS for more details 39 Cooling System Expansion Tank Cap Located in engine compartment It provides access to the expansion tank filling neck 54 ______________________ www SeaDooManuals net ...

Page 56: ...ift post unlock by pulling the lock ing pin then lift post Ensure it is prop erly locked Lowering the post is the opposite operation 2 F18L2ZY 1 1 Ski wakeboard post 2 Pull locking device to unlock 1 F18L30Y 2 1 Ski wakeboard post lifted 2 Ensure it is locked WARNING Make sure ski wakeboard post is fully extended and locked before use Completely retract and lock when not used Use caution with skie...

Page 57: ... grab the fiberglass lip of the hull underneath the bumper trim F18L3DY 2 1 Attach the male buckles onto the buckle receivers located in the footwell F18L3EY Tighten the straps by firmly pulling upwards F18L3FY Double check that rack is properly installed by giving it a tug WARNING If rack is not properly secured on the watercraft it could become loose and detach unexpectedly creating a risk of in...

Page 58: ... it is tightly secured to rack WARNING If wakeboard is not properly se cured on rack it could become loose and detach unexpectedly creating a risk of injury to people nearby To avoid Inspect bungee cords condition and replace if damaged Secure wakeboard properly on rack Periodically check that board is properly attached F18L3IY NOTE When wakeboard is removed from its rack secure bungee cords so th...

Page 59: ...ump waves Use common sense and limit speed Otherwise wakeboard could de tach or occupants could fall off and get injured against the wakeboard or rack WARNING When trailering the watercraft NEVER leave a wakeboard in stalled on the rack Otherwise wakeboard fin s could cause in jury to bystanders or wakeboard could fly off on the road The bungee cords are under tension and could spring back and whi...

Page 60: ...ated area Do not smoke or allow open flames or sparks in the vicinity Fu el tank may be pressurized turn cap slowly when opening Never use an open flame to check fuel level When fueling keep water craft level Do not overfill or top off the fuel tank and leave water craft in the sun As temperature increases fuel expands and might overflow Always wipe off any fu el spillage from the watercraft Pe ri...

Page 61: ...requirements NOTE A synthetic oil meeting the same requirements may be used The XP S 5W 40 Synthetic 4 stroke oil P N 293 600 039 is suitable All Supercharged Engines Use the XP S 10W 40 4 stroke oil P N 219 700 346 or an equivalent ap proved by BRP The same oil lubricates both the engine and the supercharger clutch The XP S 10W 40 4 stroke oil P N 219 700 346 has been thorough ly tested to be fre...

Page 62: ...ION Never run engine with out supplying water to the exhaust cooling system when watercraft is out of water If out of water raise trailer tongue and block in position when bumper rail is level Install a garden hose to the flushing connector Refer to FLUSHING in POST OPERATION CARE and follow the procedure CAUTION Failure to flush exhaust cooling system when engine is out of water may severely dama...

Page 63: ...rs and to then level Otherwise you will have a false oil level reading 1 F18D09Y TYPICAL 1 Oil cap Properly reinstall oil cap and dip stick Engine Coolant Recommended Coolant Always use ethylene glycol antifreeze containing corrosion inhibitors specifi cally for internal combustion aluminum engines NOTE When available it is rec ommended to use biodegradable antifreeze compatible with internal comb...

Page 64: ...it is in water When on a trailer raise trailer tongue and block in this position when bumper rail is level Add coolant demineralized water to have the level between marks as re quired Use a funnel to avoid spillage Do not overfill NOTE Use a blend of 50 antifreeze with 50 demineralized water Pre mixed antifreeze water is available P N 293 600 038 at your authorized Sea Doo dealer NOTE Using a blen...

Page 65: ...k in CAUTION Continued wide open throttle runs and prolonged cruis ing without speed variations should be avoided this can cause engine damage during the break in period NOTE Never add oil in fuel tank dur ing break in period 10 Hour Inspection It is highly recommended that after the first 10 hours of operation the watercraft be checked by an autho rized Sea Doo dealer This inspection will also pr...

Page 66: ... Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining fasteners Fuel tank Refill Engine compartment Check fuel line connections for tightness Verify for any fuel leak odor as well as oil and coolant leaks Engine oil level Check refill Engine coolant level Check refill Steering system and side vanes O P A S Check ope...

Page 67: ...the watercraft to the rear and un screw drain plugs to completely emp ty the bilge Secure bilge drain plugs WARNING Make sure drain plugs are properly secured prior to launching the wa tercraft in water Battery WARNING Verify tightness of battery cables to their posts and condition of battery retaining fasteners Do not charge or boost battery while installed Fuel Tank With the watercraft horizonta...

Page 68: ...ition immediately after it is released WARNING Check throttle lever operation be fore starting the engine Shifter System Check reverse gate operation for free movement With shift lever in forward position the gate should be in up ward position and offering a resis tance to go downward With the shift lever in neutral position gate should be in middle position With shift lever in reverse position ga...

Page 69: ... the flushing operation as explained in POST OPERATION CARE Ensure water flows out of jet pump Otherwise water is frozen in sup ply hose and restricts water flow Do not operate the watercraft in this condition NOTE Pay attention that some water will also flow out of exhaust outlet Make sure water is effectively flowing out of jet pump CAUTION Operating watercraft with frozen water in supply hose m...

Page 70: ...ottom WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or personal flotation device straps can become entangled in moving parts result ing in severe injury or drowning The shift lever should be in the for ward position in order for the water craft to advance Neutral and Reverse WARNING Never use jet pump components as a supporting point to board the wat...

Page 71: ...osition 1 F18J07Y TYPICAL 1 Reverse gate in downward position NOTE To obtain maximum efficien cy and control from the reverse in crease engine speed to slightly above idle Too much RPM will create wa ter turbulence and reduce reverse ef ficiency In reverse position turn the handlebar in the same direction that you want to move the rear of the watercraft For example to steer the rear of the watercr...

Page 72: ...the watercraft the operator should become familiar with the use of the variable trim system VTS at varying speeds and water con ditions A mid range trim is generally used when cruising Experience alone will dictate the best trim for the condi tions During the watercraft break in period when lower speeds are recom mended it is an excellent opportunity to gain familiarity of trim adjustment and its ...

Page 73: ...trols the wa tercraft direction Turning the handle bar to the right will turn the watercraft to the right and inversely The throt tle should be applied to turn the wa tercraft WARNING Throttle should be applied and handlebar turned to change the di rection of the watercraft Steering efficiency will differ depending on the number of passengers load water conditions and environmen tal factors such a...

Page 74: ...n deceleration to redirect watercraft path when steer ing is turned after throttle has been released or engine stopped The side vanes on the rear sides of the hull turn as the steering is turned to assist the watercraft turning At first carefully experiment turning with this system 1 F18K03Y 1 TYPICAL 1 Side vanes turn following steering movement Models with Sliding Side Vanes O P A S System When ...

Page 75: ...ly place one foot on the watercraft foot board nearest the dock and at the same time transfer the body weight to the other side in order to balance the watercraft while holding the han dlebar Then bring the other foot over the seat and put it on the other foot board Push the watercraft away from the dock F18A01Y In shallow water board the watercraft either from the side or the rear Ensure there is...

Page 76: ... the same way as explained previously In choppy water the passenger while in the water may hold the water craft to help the operator in climbing aboard F01L4MY The passenger then climbs on the wa tercraft while the operator maintains balance by sitting as close as possible to the console F01L4NY F01L4OY Starting Preparation Before unloading the watercraft from the trailer it can be started for abo...

Page 77: ...e abruptly To start engine depress and hold the engine start stop button Follow pro cedure below for engine starting If engine fails to start after 10 seconds wait a few seconds then repeat proce dure CAUTION Do not hold start stop button more than 30 seconds to avoid starter overheating A rest period should be observed between the cranking cycles to let starter cool down Pay attention not to disc...

Page 78: ...nder different conditions Release the throttle at a sufficient distance before the expected landing area Reduce speed to idle Shift to neutral reverse or forward as required WARNING Directional control is reduced when the throttle is released and or when engine is off Beaching CAUTION It is not recommended to run the watercraft to the beach Come slowly to the beach and shut off the engine using th...

Page 79: ... release throttle lever first To shut off the engine press the en gine start stop button Remove safe ty lanyard from watercraft WARNING Should the engine be shut off watercraft directional control is reduced Never leave the safety lanyard on its post when water craft is not in operation in order to prevent accidental engine starting or to avoid unauthorized use by children or others or theft 78 __...

Page 80: ...raft stored in direct sun light Exhaust Cooling System Flushing General Flushing the exhaust cooling system with fresh water is essential to neu tralize corroding effects of salt or other chemical products present in water It will help to remove sand salt shells or other particles in water jackets and or hoses Flushing should be performed when the watercraft is not expected to be used further the ...

Page 81: ...ump support see above or the one in the engine com partment see below Remove seat to gain access 1 F18E1TY 2 1 Flushing connector 2 Dust cap Remove dust cap from flushing con nector and attach coupler hose sup plied in rear storage compartment Make sure coupler hose is properly locked to flushing connector Install a hose pincher supplied inside tool kit in rear storage compartment on water outlet ...

Page 82: ...Doo dealer for servic ing CAUTION Never run engine longer than 5 minutes Drive line seal has no cooling when watercraft is out of water Close the water tap then stop the en gine CAUTION Always close the water tap before stopping the engine Models without a Flushing Connector in Engine Compartment CAUTION Remove quick connect adapter after flushing operation if used Models with a Flushing Connector...

Page 83: ...rs to ensure the adequate oper ation of the watercraft if an electronic component is not operating properly Depending on the severity of the mal function the watercraft speed may be reduced and not allowed to reach its top speed as usual In this mode it may be necessary to depress the throttle quite slowly to al low engine RPM to increase and oper ate the watercraft to go back home These performan...

Page 84: ...re watercraft op erates properly If system is still blocked move the wa tercraft out of the water and remove blockage manually If the aforementioned method does not work the following can be per formed With engine running and before applying throttle put shift lever in reverse position and vary throttle quickly several times Repeat procedure if necessary On Beach Water Cleaning WARNING Always remo...

Page 85: ...ssible Drain bilge If it was submerged in salt water spray bilge and all components with fresh water using a garden hose to stop the salt corroding effect CAUTION Never try to crank or start the engine Water trapped in intake manifold would flow towards the engine and may cause severe damage to the engine Bring the watercraft to be serviced by an authorized Sea Doo dealer as soon as possible CAUTI...

Page 86: ...rk plug hole After installation ensure the seal seats properly with the engine top surface To reinstall engine cover push it down ward until it snaps Start engine as explained above If en gine continues to flood see an autho rized Sea Doo dealer CAUTION Never run engine with out supplying water to the exhaust cooling system when watercraft is out of water Towing the Watercraft in Water Special pre...

Page 87: ... pinch CAUTION When finished towing the watercraft hose pincher must be removed before operating it Failure to do so will result in dam age to the engine After removal of hose pincher proper ly reinstall and lock vent tube When pushing tube in place you should hear a click that validates it is locked Low Charge Battery Condition See an authorized Sea Doo dealer to have it charged or replaced WARNI...

Page 88: ...MAINTENANCE INFORMATION _____________________ 87 www SeaDooManuals net ...

Page 89: ...perator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications EPA Emission Regulations All new 1999 and more recent Sea Doo watercr...

Page 90: ...lugs The bilge should be kept clean of oil water or other foreign materials Do not attempt to lift the watercraft without special equipment and train ing The engine and the corresponding components identified in this guide should not be utilized on product s other than for which they were de signed Maintenance procedures and specified tightening torque should be strictly adhered to Never attempt r...

Page 91: ...A A AD D D DJ J J JU U U US S S ST T T T L L L LU U U UB B B BR R R RI I I IC C C CA A A AT T T TE E E E R R R RE E E EP P P PL L L LA A A AC C C CE E E E I I I IF F F F N N N NE E E EC C C CE E E ES S S SS S S SA A A AR R R RY Y Y Y C C C CL L L LE E E EA A A AN N N N L L L LU U U UB B B BR R R RI I I IC C C CA A A AT T T TE E E E R R R RE E E EP P P PL L L LA A A AC C C CE E E E First 10 hours 2...

Page 92: ...ure relief valve and fuel system pressurization 5 I I Dealer Throttle body sensors fuel lines fuel rail and fittings 5 I I Dealer Air intake silencer fit tightness I I Dealer Fuel tank straps I I Dealer ELECTRICAL SYSTEM Electrical connections and fastening ignition system starting system fuel injectors etc I I Dealer MPEM and ECM connectors I 1 Dealer MPEM mounting brackets fasteners I Dealer Dig...

Page 93: ... Water intake grate I 2 Operator Ride plate including coolant leak I I Dealer Drive shaft hull sealing system I I Dealer HULL AND BODY Bailer pick ups check for obstructions I I Operator Hull I I Operator Ski wakeboard post and fasteners I I Operator NOTE Some items are included in the PRE OPERATION CHECKS and not nec essarily repeated in this chart 1 In salt water use 2 These items have to be ini...

Page 94: ...r equivalent will help prevent corrosion of metallic parts and maintain proper operation of moving mechanisms WARNING Do not lubricate the safety lanyard post Ski Wakeboard Post if so equipped Lubricate ski wakeboard post through all its length Pull out then push in sev eral times to distribute the lubricant Reverse Gate Lubricate pivoting points and mecha nism Throttle Cable Inspection Throttle C...

Page 95: ...the jet pump nozzle should be in the same direc tion allowing the watercraft to run in a straight line The rear edge of side vanes should be pointing out side by approximately 20 when the handle bar is pointing straight ahead F18L0ZZ 1 1 1 Approximately 20 when handlebar is pointing straight ahead Refer to an authorized Sea Doo dealer if an adjustment is necessary WARNING Ensure the handlebar and ...

Page 96: ...ach side of the drive shaft tunnel Two pick ups use a low pressure area in the jet pump to siphon the water out of the bilge when the engine is operating Inspect each pick up screen for ob structions clean as necessary F18L11Y 1 TYPICAL 1 Vacuum bailer pick ups Fuses If an electrical problem occurs check the fuses If a fuse is burnt replace by one of the same rating A15E0KZ 1 2 3 1 Fuse 2 Check if...

Page 97: ...and the acronyms used here refer to ABBREVIATIONS USED IN THIS MANUAL section at the end of the guide MPEM All Models except RXP To access fuses on the MPEM re move seat Locate MPEM beside engine 1 F18H0JY TYPICAL 1 Fuses RXP Models Open front storage compartment and remove basket to locate MPEM F19H01Z 1 1 Fuses 96 ______________________ www SeaDooManuals net ...

Page 98: ...ic connector Cylinder 2 ignition coil and injection Cylinder 1 ignition coil and injection T O P S switch FUSE IDENTIFICATION Squeeze locking tabs together hold and pull fuse cover from the MPEM F18H0CY 1 2 1 1 2 TYPICAL 1 MPEM 2 Fuse cover Use the tabs of the fuse cover to re move and reinstall fuses Slide cover tabs along fuse top F06H1TY 1 2 1 Fuse cover 2 Fuse tabs One cover contains spare fus...

Page 99: ...ore than 4 fuses in cover to allow proper in stallation of cover Main Fuses They are located beside the MPEM See below for details Main Fuse Beside MPEM 1 F18H1CY 2 TYPICAL 1 MPEM 2 Main fuse To remove fuse cover lift tab then pull holder out Pull fuse out using cover on MPEM as shown above F18H1DY 1 2 TYPICAL Reassemble removed parts 98 ______________________ www SeaDooManuals net ...

Page 100: ...e watercraft serviced by an authorized Sea Doo dealer Inspect muffler battery fuel tank and oil reservoir fastening devices Visual ly check electrical connections for cor rosion and tightness Inspect hull and jet pump water intake grate for damage Replace or have damaged parts repaired WARNING Periodically verify the seat lock pin and tighten if needed Make sure seat securely latches Cleaning The ...

Page 101: ...stem tow vehicle weight mirrors Take the following precautions when towing the watercraft Tie the watercraft to both front and rear bow stern eyelets so that it is firmly retained on the trailer Use ad ditional tie downs if necessary CAUTION Do not route ropes or tie downs over the seat or grab han dle as they could produce perma nent damage Wrap ropes or tie downs with rags or similar protec tors...

Page 102: ... aged labels decals Fuel System Sea Doo fuel stabilizer or equivalent can be added in fuel tank to prevent fuel deterioration and fuel system gumming Follow stabilizer manufac turer s instructions for proper use CAUTION Fuel stabilizer should be added prior to engine lubrication to ensure fuel system components protection against varnish deposits WARNING Always stop the engine before re fueling Fu...

Page 103: ...rns to distrib ute the oil on cylinder wall Apply anti seize lubricant on spark plug threads then reinstall them NOTE Prior to inserting the igni tion coil to its location apply some Molykote 111 grease P N 413 707 000 around the seal area that touches the spark plug hole After installation ensure the seal seats properly with the engine top surface Reinstall ignition coils Reconnect ig nition coil...

Page 104: ... compartment con densation and possible corrosion If the watercraft is to be stored out side cover it with an opaque tarpaulin to prevent sun rays and grime from af fecting the plastic components water craft finish as well as preventing dust accumulation CAUTION The watercraft should never be left in water for storage Never leave the watercraft stored in direct sunlight Never store water craft in ...

Page 105: ...ck fuel tank and fuel cap condition 2 Dealer Fuel tank straps Operator FUEL SYSTEM Refill fuel tank Operator Battery condition charging and reinstallation Set the preferences in information center Dealer Battery starter connections and routing 2 Dealer Monitoring beeper Dealer ELECTRICAL SYSTEM Digitally encoded security system Dealer STEERING SYSTEM Steering system adjustment inspection 2 Dealer ...

Page 106: ...gnal operation Engine can be started Bad DESS system connection Reinstall safety lanyard cap correctly over post Wrong safety lanyard Use a safety lanyard that has been programmed for the watercraft Defective safety lanyard Use another programmed safety lanyard Dried salt water in safety lanyard cap Clean safety lanyard cap to remove salt water Defective DESS post 1 long beep while installing safe...

Page 107: ...etected by MPEM ECM communication link message missing detected by MPEM Information center communication link message missing detected by MPEM A 2 seconds beep every minute interval Bilge pump circuit low or high voltage if so equipped Refer to an authorized Sea Doo dealer Low fuel level Refill fuel tank If problem persists refer to an authorized Sea Doo dealer A 2 seconds beepevery 5 minutes inte...

Page 108: ...Safety lanyard removed Install cap over post ECM does not recognize the safety lanyard Refer to an authorized Sea Doo dealer Turned over watercraft Refer to CAPSIZED WATERCRAFT in SPECIAL PROCEDURES Burnt fuse main electric starter MPEM or ECM Check wiring then replace fuse s Discharged battery Refer to an authorized Sea Doo dealer Battery connections corroded or loose Bad ground Refer to an autho...

Page 109: ...RES Water flooded engine Refer to WATER FLOODED ENGINE in SPECIAL PROCEDURES Faulty component in the engine management system or faulty connection Refer to an authorized Sea Doo dealer Disconnected or faulty fuel pump Try reconnecting fuel pump connector Refer to an authorized Sea Doo dealer Engine turns normally Blown fuse Check wiring then replace fuse s Engine Misfires Misinjects Runs Irregular...

Page 110: ...EDY Oil level too high Internal engine damage Water ingestion coolant leak or damaged cylinder head gasket Refer to an authorized Sea Doo dealer Refer to an authorized Sea Doo dealer Engine Overheats OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine coolant level too low Refer to LIQUIDS Clogged jet pump water intake Clean Clogged exhaust cooling system Flush exhaust cooling system Quick connect adap...

Page 111: ...efer to MONITORING SYSTEM in SPECIAL PROCEDURES Engine damaged by water ingestion Refer to an authorized Sea Doo dealer Clogged injectors Refer to an authorized Sea Doo dealer Low fuel pressure Refer to an authorized Sea Doo dealer Water in fuel Siphon and replace Watercraft Can Not Reach Top Speed OTHER OBSERVATION POSSIBLE CAUSE REMEDY VTS is adjusted to suit other riding conditions if so equipp...

Page 112: ...d Sea Doo dealer Models with sliding vanes O P A S TM side vanes do not go up while watercraft is at speed Clogged filter square rings damaged leakage in hoses or mechanical malfunction Refer to an authorized Sea Doo dealer Models with sliding vanes O P A S side vanes do not go down while engine is at idle Broken spring inside side vane cylinder Refer to an authorized Sea Doo dealer Engine RPM Gra...

Page 113: ...Clogged filter square rings damaged leakage in hoses or mechanical malfunction O P A S side vanes do not go down while engine is at idle Broken spring inside side vane cylinder Refer to an authorized Sea Doo dealer Abnormal Noise from Propulsion System OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weeds or debris jammed around impeller Clean and check for damage Damaged impeller shaft or drive shaft Cav...

Page 114: ...Replaceable oil filter Water cooled oil cooler Lubrication Oil type Refer to LIQUIDS section Exhaust system Water cooled water injected Direct flow from propulsion unit Rev limiter setting NA and Supercharged Models 7650 RPM Supercharged Intercooled Models 8000 RPM COOLING SYSTEM Type Liquid cooled Closed circuit see also exhaust system Coolant Ethylene glycol 50 50 antifreeze demineral ized water...

Page 115: ...hrottle body 52 mm 2 04 in PROPULSION Propulsion system BRP Formula pump Jet pump type Axial flow single stage Greased bearings Transmission Direct drive Reverse system Yes O P A S system Yes Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft underneath the lowest rear portion of hull DIMENSIONS Number of passengers 1 3 Overall length 331 cm 130 in Overall w...

Page 116: ...S qt total Fuel tank including reserve 60 L 15 9 U S gal Fuel tank reserve from low level signal 15 L 4 U S gal 1 Refer to load limit BRP reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured _____________________ 115 www SeaDooMa...

Page 117: ...tion Oil type Refer to LIQUIDS section Exhaust system Water cooled water injected Direct flow from propulsion unit Rev limiter setting 8000 RPM COOLING SYSTEM Type Liquid cooled Closed circuit see also exhaust system Coolant Ethylene glycol 50 50 antifreeze dem ineralized water Coolant containing corrosion inhibitors for internal combus tion aluminum engines ELECTRICAL SYSTEM Magneto generator out...

Page 118: ...int Fuel Injection Single throttle body 52 mm 2 04 in PROPULSION Propulsion system BRP Formula pump Jet pump type Axial flow single stage Greased bearings Transmission Direct drive Reverse system Yes O P A S system Yes Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft underneath the lowest rear portion of hull DIMENSIONS Number of passengers1 2 Overall leng...

Page 119: ...reserve 60 L 15 9 U S gal Fuel tank reserve from low level signal 15 L 4 U S gal 1 Refer to load limit BRP reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured 118 _____________________ www SeaDooManuals net ...

Page 120: ...O CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa U S oz mL U S gal L mL L km h Celsius Fahrenheit kW MULTIPLY BY 1 25 4 2 54 6 45 16 39 0 3 28 35 0 45 4 4 0 11 1 36 12 6 89 0 96 28 41 1 2 4 55 29 57 3 79 1 61 F 32 1 8 C x 1 8 32 75 navigation velocity knot kn F00A2YL 1 To ob...

Page 121: ...identification number EPA Environmental protection agency HP Horse power LCD Liquid Crystal Display LED Light emitting diode MAG Magneto MPEM Multi purpose electronic module MPH Mile per hour N A Not applicable NA engine Naturally aspirated engine O P A S Off power assisted steering OPT Optional PFD Personal flotation device P N Part number PTO Power take off STD Standard TDC Top dead center T O P...

Page 122: ...WARRANTY _____________________ 121 www SeaDooManuals net ...

Page 123: ...requires warranty service you should take it to any authorized Sea Doo dealer Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the service manager or owner of the Sea Doo dealership To find the nearest authorized Sea Doo dealer dial 1 800 882 2900 NOTE If outside Canada or USA con...

Page 124: ...t the emission related components providing input to emission control see list below are covered for TWENTY FOUR 24 CONSECUTIVE MONTHS OR 200 HOURS OF ENGINE USE whichever occurs first b FOUR 4 CONSECUTIVE MONTHS for commercial use owners except that the emission related components providing input to emission con trol see list below are covered for TWENTY FOUR 24 CONSECUTIVE MONTHS OR 200 HOURS OF...

Page 125: ...le opportunity to repair it The customer must also present to the authorized BRP dealer proof of purchase of the product and must sign the repair work order prior to the start of the repair in order to validate the warran ty repair All parts replaced under this limited warranty become the property of BRP 5 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion...

Page 126: ...NS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authorized to make any affirmation representation or warranty regarding the product other than those contained in this limited warran...

Page 127: ...it your complaint in writing or call the appropriate number below IN CANADA IN USA BOMBARDIER RECREATIONAL PRODUCTS INC CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 Tel 819 566 3366 BRP US INC CONSUMER SERVICES GROUP 7575 BOMBARDIER COURT WAUSAU WI 54401 Tel 715 848 4957 In the USA products are distributed and serviced by BRP US Inc 2004 Bombardier Recreational Products Inc All rights reserved Regi...

Page 128: ...ive and in board engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for ma rine engines Two Stars Very Low Emission The two star label identifies personal watercr...

Page 129: ...uretor or fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your personal watercraft engine at no cost to you including diagnosis parts and labor provided that such work is performed by an authorized BRP dealer Manufacturer s Limited Warranty Covera...

Page 130: ...oper maintenance and use of your personal watercraft All emission warranty parts are warranted by BRP for the entire warranty period of the personal watercraft unless the part is scheduled for replacement as required maintenance in the Op erator s Guide Emission warranty parts that are scheduled for replacement as required main tenance are warranted by BRP for the period of time before the first s...

Page 131: ...s failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your personal watercraft engine to an autho rized BRP dealer as soon as a problem exists The warranty repairs will be com pleted in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities or for the name and locati...

Page 132: ...his war ranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Sea Doo personal watercraft pur chased as new and unused by its first owner from a BRP distributor dealer au thorized to distribute Sea Doo products in the country in which the sale occurred hereinafter BRP distributor dealer...

Page 133: ...mersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide Water damages caused by water ingestion Damages related to gel coat finish including but not limited to cosmetic gel coat finish blisters or fiberglass delamination caused by blisters crazing spi der or hairline cracks and Incidental or con...

Page 134: ...roof that the former own er agreed to the transfer of ownership in addition to the coordinates of the new owner The distributor will then forward this information directly to BRP 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this BRP limited warranty BRP suggests that you try to resolve the issue at the dealership lev el We recommend discussing the issue wit...

Page 135: ...t us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Recreational Products Inc Warranty Department 75 J A Bombard...

Page 136: ...en safety recalls are initiated It is the owner s responsibility to notify BRP of a change of address or owner STOLEN UNITS If your personal watercraft is stolen you should notify BRP or an authorized Sea Doo dealer We will ask you to provide your name address phone number the hull identification number of your personal watercraft and the date it was stolen F00A2ZL CHANGE OF ADDRESS CHANGE OF OWNE...

Page 137: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 136 _____________________ www SeaDooManuals net ...

Page 138: ...R E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE F00A30L _____________________ 137 www SeaDooManuals net ...

Page 139: ...C M Y CM MY CY CMY K www SeaDooManuals net ...