Section 12
TECHNICAL DATA
Sub-Section 01
(ALL MODELS)
12-01-10
Loctite® is a trademark of Loctite Corporation.
TIGHTENING TORQUES
CHALLENGER (5896)
E
NGIN
E
Exhaust manifold screw
24 N•m
(17 lbf•ft)
(1)
Magneto flywheel nut
105 N•m
(77 lbf•ft)
(1)
Flywheel (PTO side)
110 N•m
(81 lbf•ft)
Crankcase screws
M6
9 N•m
(80 lbf•
in
)
(1)
M8
24 N•m
(17 lbf•ft)
(3) (4)
Crankcase / engine support nuts
35 N•m
(26 lbf•ft)
(1)
Engine support / hull
25 N•m
(18 lbf•ft)
(1)
Cylinder head screws
24 N•m
(17 lbf•ft)
(1) (4)
Cylinder head cover screws
9 N•m
(80 lbf•
in
)
(1)
Crankcase / cylinder screws
24 N•m
(17 lbf•ft)
(1) (4)
Tuned pipe nut / manifold stud, screws and nuts
25 N•m
(18 lbf•ft)
(1)
Tuned pipe fixation screws
25 N•m
(18 lbf•ft)
(1)
Flame arrester screws
10 N•m
(88 lbf•
in
)
(1)
Carburetor on intake manifold nuts
25 N•m
(18 lbf•ft)
(1)
PUMP
Impeller shaft
70 N•m
(52 lbf•ft)
(2)
Pump / hull nuts
35 N•m
(26 lbf•ft)
(1)
Venturi / pump housing screws
25 N•m
(18 lbf•ft)
(1)
Nozzle / venturi screws
20 N•m
(15 lbf•ft)
(1)
Pump housing cover screws
7 N•m
(62 lbf•
in
)
(1)
Reverse gate / venturi screws
25 N•m
(18 lbf•ft)
(1)
VTS ring / nozzle screws
13.5 N•m
(120 lbf•
in
)
(1)
VTS ring / VTS arm screws
To be distributed
Intake grill screws
8 N•m
(71 lbf•
in
)
(1)
Ride shoe screws
10 N•m
(88 lbf•
in
)
(1)
S
TEE
RI
NG
Steering wheel nut
40 N•m
(30 lbf•ft)
Steering support screws
10 N•m
(88 lbf•
in
)
(1)
Steering cable retaining block bolts
6 N•m
(53 lbf•
in
)
Steering cable / helm arm screw and nut
20 N•m
(15 lbf•ft)
Steering cable / nozzle screw and nut
20 N•m
(15 lbf•ft)
Steering collar screw
5 N•m
(44 lbf•
in
)
(1)
Steering cable / hull nut
40 N•m
(30 lbf•ft)
ELEC
TR
IC
A
L
Ignition housing cover screws
8 N•m
(71 lbf•
in
)
Starter mounting screws
22 N•m
(16 lbf•ft)
(2)
Starter lock nuts
7 N•m
(62 lbf•
in
)
Spark plugs
24 N•m
(17 lbf•ft)
ADDITIONAL INFORMATION : Apply where indicated ; (1) Loctite 242 (blue)
(2) Loctite 271 (red)
(3) Loctite 515
(4) Synthetic grease
(5) Anti-seize lubricant
WARNING : Correct torques and use of Loctite must be strictly followed.
;
Summary of Contents for Challenger 5896
Page 1: ......
Page 2: ......
Page 3: ...219 100 044 0 0 0 1996 Shop Manual 0 R ...
Page 152: ...Section 08 ELECTRICAL Sub Section 03 IGNITION SYSTEM 08 03 2 ELECTRICAL BOX Sportster F04H11S ...
Page 154: ...Section 08 ELECTRICAL Sub Section 03 IGNITION SYSTEM 08 03 4 ELECTRICAL BOX Speedster F04H26S ...
Page 251: ...Section 11 HULL DECK Sub Section 01 COMPONENTS 11 01 5 F04L3IS Loctite 242 ...
Page 274: ......
