background image

1.4

S

ECTION

 1 • S

AFETY

300 Sundancer

®

 

(335 Sundancer

®

)

E

XAMPLES

 O

F

 H

OW

 H

IGH

 L

EVELS

 O

F

 C

ARBON

M

ONOXIDE

 M

AY

 A

CCUMULATE

(F

IG

. 1.4.1)

USING CANVAS CURTAINS.

OPERATING WITH THE BOW HIGH.

WINDS BLOWING EXHAUST TOWARD
BOAT OCCUPANTS.

GOOD VENTILATION.

BLOCKING HULL EXHAUSTS.  OPERATING
AT SLOW SPEED OR DEAD IN THE WATER.

OPERATING ENGINE AND/OR
GENERATOR IN CONFINED SPACES.

I

LLUSTRATION

 #A

I

LLUSTRATION

 #B

I

LLUSTRATION

 #C

I

LLUSTRATION

 #D

I

LLUSTRATION

 #E

I

LLUSTRATION

 #F

(F

IG

. 1.4.4)

(F

IG

. 1.4.5)

(F

IG

. 1.4.6)

(F

IG

. 1.4.2)

(F

IG

. 1.4.3)

A. PFD C

LASSIFICATIONS

Off-Shore Life Jacket (Type I) –
most buoyant, it is designed to
turn an unconscious person face
up; used in all types of waters
where rescue may be slow,
particularly in cold or rough
conditions.

Near-Shore Life Vest (Type II) –
“keyhole” vest with flotation-filled
head and neck support is also
designed to turn a person face up,
but the turning action is not as
pronounced; used in calm, inland
waters or where quick rescue is
likely.

Flotation Aid (Type III) – vest is
designed so conscious wearers
can turn face up; often designed
for comfort while engaged in
sports such as skiing.

Throwable Devices (Type IV) –
horseshoe buoys, ring buoys and
buoyant cushions are designed to
be grasped, not worn.

Special-Use Devices (Type V) –
sailboat harnesses, white-water
vests, float coats, and hybrid
vests which have minimum
inherent buoyancy and an
inflatable chamber.

removed from storage bags and unbuckled. But,
children and nonswimmers must wear PFDs at all
times when aboard. It is common sense to have
everyone on board wearing PFDs. A throwable
device must also be right at hand and ready to toss.

Summary of Contents for 300 Sundancer

Page 1: ...300 Sundancer International 335 Sundancer Owner s Manual Part Number MRP1815325 Sea Ray Owner s Manual...

Page 2: ......

Page 3: ...your responsibili ties as a boat owner operator Original Equipment Manufacturer OEM Infor mation This section of your Owner s Manual Packet contains information from the manufac turers of equipment in...

Page 4: ...ii 300 Sundancer 335 Sundancer...

Page 5: ...he Boat U S Foundation at 1 800 336 2628 Outside of North America contact your boat dealer and or your governmental boating agency for assis tance A book that provides a comprehensive background in bo...

Page 6: ...ormation as standards are amended The following information required for ex port of the vessel must be filled out by the dealer 8 SERVICE PARTS AND REPAIR FOR YOUR BOAT When your boat needs service pa...

Page 7: ...t cover engines stern drives controls propellers batteries trailers or other equipment or accessories carrying their own individual warranties nor does the Limited Warranty cover engines parts or acce...

Page 8: ...Hotlines 1 13 17 International Requirements 1 13 18 Environmental Considerations 1 13 A Fuel Oil Spillage 1 13 B Waste Disposal 1 14 SECTION 2 GENERAL BOAT ARRANGEMENT 1 Docking Lifting Trailering 2 1...

Page 9: ...ions 7 1 2 Air Conditioning Heating 7 1 A To Start System 3 Water System 7 2 A Sanitizing The Water System 7 2 B Winterizing The Water System 7 4 C Distribution Manifold 7 4 D Water Pump And Filter 7...

Page 10: ...Gelcoat 9 1 3 Stains Scratches 9 1 4 Permanently Moored or Docked Boats 9 2 5 Care for Bottom Paint 9 2 6 Topside Areas 9 2 A Stainless Steel and Alloy Fittings 9 2 B Salt Crystals 9 2 7 Acrylic Plas...

Page 11: ...is on board and functions See page 1 3 DANGER Immediate hazards which WILL result in severe personal injury or death if the warning is ignored DANGER WARNING Hazards or unsafe practices which COULD re...

Page 12: ...by the fire 2 LEGALLY MANDATED MINIMUM REQUIRED EQUIPMENT Consult your national boating law enforcement agency The following equipment is the minimum required by the U S Coast Guard for a boat 26 to...

Page 13: ...ation and operating instructions located in your Owner s Manual Packet turns cherry red Because carbon monoxide gas CO is odorless colorless and tasteless it is unlikely to be noticed until a person i...

Page 14: ...ough conditions Near Shore Life Vest Type II keyhole vest with flotation filled head and neck support is also designed to turn a person face up but the turning action is not as pronounced used in calm...

Page 15: ...t Anchors chain and line The anchors must be properly sized for your boat Ask your dealer or marine supply store for recommendations Mooring lines Fenders Boat hook Waterproof flashlight s Extra batte...

Page 16: ...he pitch of your propeller without getting your dealer s recommendations first If you change to a different propeller pitch under no circumstances use a propeller which allows the engine to operate at...

Page 17: ...ignals The boat operator must keep her or his attention focused not only on what s ahead but what s on the left right and behind the boat The operator must always be alert to approaching boats from th...

Page 18: ...ters in sufficient time to avoid being caught in high winds and rough water Do not take chances Getting caught in severe weather is hazardous Bad weather and or rough sea or water conditions can cause...

Page 19: ...m platform while engines are running Slow down and look for swimmers or skiers when cruising in an area where there might be persons in the water 13 CHART YOUR COURSE To avoid boating in unsafe areas...

Page 20: ...p h it takes only 5 seconds to overtake a fallen skier who was 60 meters 200 feet in front Keep a downed skier in sight and on the operator s side of the boat when approaching the skier Never back up...

Page 21: ...en overboard will die from hypothermia in water temperatures below 70o F if not rescued quickly Water rescue consists of three steps returning to the victim making contact with the victim and getting...

Page 22: ...unt for all who were on board If the boat is floating stay with the boat Hang on or climb on the boat and signal for help Only as a last resort should you attempt to swim to shore it is further away t...

Page 23: ...es ask your marine dealer for information on how to contact the national boating law enforcement agency Determine whether or not you can repair the problem yourself See the proper manuals for assistan...

Page 24: ...an be disposed of in dumpsters on shore This policy is reviewed by all crew and passengers The person in charge of carrying out the plan is Name FOR BOATS WITH VACUFLUSH HEADS ONLY Do not place facial...

Page 25: ...e of boat Abaft a point on a boat that is aft of another Aft toward the rear or stern of the boat Beam the width of a boat Bow the fore part of a boat Bow Eye Bolt with looped head mounted on extreme...

Page 26: ...LIFT POINT OR PROPER LOCATION OF SLING ENGINE START ENGINE STOP FUEL LEVEL FUEL FILTER ENGINE ENGINE COOLANT ENGINE COOLANT WATER JACKET TEMPERATURE ENGINE OIL PRESSURE WARNING ELECTRICAL HAZARD FIRE...

Page 27: ...EXAMINE FUEL TANKS FOR LEAKS OR CORROSIONATLEASTANNUALLY MRP 852632 SR 151 WARNING STAY CLEAR OF MOVING PARTS WHILE ENGINE IS RUNNING MRP 852624 SR 149 DANGER UNDER ENGINE HATCH BOX C H E C K B A T T...

Page 28: ...rator s particular attention 1 Operation at slow speeds or dead in the water 2 Operation with a high bow angle attitude 3 The utilization of canvas tops side curtains and back curtains 4 Contributing...

Page 29: ...od maintenance and cargo associated waste Garbage does not include fresh fish or fish parts dishwa ter and gray water DUNNAGE Material used to block and brace cargo and is considered a cargo associate...

Page 30: ...This page intentionally left blank...

Page 31: ...ts for lifting CAUTION yyyyyy yyyyyy yyyyyy yyyyyy yyyyyy yyyyyy yyyyyy yyyyyyy yyyyyyy yyyyyyy yyyyyyy yyyyyyy yyyyyyy CLEAT BOW STERN EYE LOCATIONS FIG 2 1 1 CLEAT BOW STERN EYE CLEAT CLEAT CLEAT CL...

Page 32: ...1 While the person at the wheel must alert passengers before any sudden or erratic boat movement such as crossing wakes rapid turns sudden acceleration or deceleration etc an emergency action may be n...

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Page 34: ...city 170 gal 643 4 liters Useable Fuel 161 5 gal 611 3 liters Water Capacity 35 gal 132 5 liters Holding Tank 28 gal 106 liters Dead Rise 21o FULL LOAD WATER LINE G 9 6 2 89m 300 SUNDANCER SPECIFICATI...

Page 35: ...LE HELM SEAT WITH FLIP UP THIGH RISE DOUBLE COMPANION SEAT WITH STORAGE BASE WINDLASS LADDER WASTE PUMPOUT PLATE SLIDING CABIN DOOR WITH DECK HATCH FRESH WATER FILL FUEL FILL PORT TANK ANCHOR CHAIN RO...

Page 36: ...operating Carbon Monoxide detection system in each sleeping location DANGER HEAD TOILET GALLEY SINK GALLEY REFRIGERATOR V BERTH DOUBLE BUNK WITH STORAGE BELOW V BERTH HANGING LOCKER V BERTH PRIVACY C...

Page 37: ...D PROG DISC FUNC PWR MUTE 12 VOLT RECEPTACLE FUEL GAUGE VOLTMETER SPEEDOMETER OUTDRIVE TRIM GAUGE TACHOMETER STARBOARD ENGINE OIL PRESSURE WATER TEMPERATURE FUEL GAUGE OIL PRESSURE WATER TEMPERATURE T...

Page 38: ...TCH STOP BILGE BLOWER ON OFF NAV ANCHOR COMP COCKPIT BILGE ARCH VENT OPEN VENT CLOSE P S ACC 1 ACC 2 DIM DIM WINDSHIELD WIPER PORT STARBOARD ACCESSORY 1 2 WINDSHIELD VENT OPEN CLOSE WINDLASS UP DOWN W...

Page 39: ...2 9 3 TRANSOM THROUGH HULL CUTOUTS FIG 2 9 4 BILGE PUMP CENTRAL DRAIN TRANSDUCER GARBOARD DRAIN ALSO USED FOR ENGINE OIL DRAIN HOSE ROPE LOCKER DRAIN FUEL TANK VENT GENERATOR EXHAUST ROPE LOCKER DRAIN...

Page 40: ...neutral position to start your engine Moving the lever forward first engages the forward gear Further forward movement increases engine speed and propeller RPM moving the boat faster To shift to rever...

Page 41: ...hted C TRAILER SWITCH The trailer switch power trim switch Figure 2 9 2 is not to be confused with the power trim function The trailer switch is to be used only when the engines are OFF The trailer sw...

Page 42: ...TRIM TAB PUMP HYDRAULIC RAM TRIM TAB ZINC ANODE ZINC ANODE RUNNING ATTITUDE LIST PUSH BOW UP TOP OF BOTH ROCKERS BOW UP PORT TOP OF STARBOARD ROCKER BOW UP STARBOARD TOP OF PORT ROCKER BOW DOWN PORT...

Page 43: ...qualified person The reason for this is that nearby instruments or objects containing magnets or current carrying electrical wires will influence the compass reading This is especially true if you add...

Page 44: ...rom sunset to sunrise or in conditions of reduced visibility Underway means the boat is not docked or at anchor Trolling or drifting with engine off is considered underway and navigation lights must b...

Page 45: ...al Bilge blower on for at least four 4 minutes Feel to confirm airflow at hull vent on hull side Inspect bilge area for visual and odor confirmation that there are no fuel leaks Throttle only position...

Page 46: ...ap Refer to your engine manual for the proper grade of gasoline BEFORE FUELING Fuel during daylight hours If the left port side of the boat is against the dock remember that the waste pump out cap is...

Page 47: ...ring and for at least 5 minutes after fueling is completed Open fuel fill cap and insert hose nozzle into the fuel fill opening Fuel fill hose nozzle must contact the fuel fill opening BEFORE adding f...

Page 48: ...he bilge pump switch to MANUAL and listening for the pump running and check to see that bilge water is being pumped overboard 6 PASSENGER INSTRUCTION AND LOCATION Everyone on board must be told about...

Page 49: ...ngine warm up to normal temperature range as specified in the engine manual before shifting into forward or reverse gear 3 Close engine compart ment and turn on battery switch 4 Check fuel level Be su...

Page 50: ...sion if you do not shift quickly from neutral into gear Once clear of the dock mooring people and or the no wake zone and the boat has been shifted into forward gear move shift throttle lever forward...

Page 51: ...breaker See Fig 6 10 1 located in the bilge on the forward component board The windlass facilitates the anchoring of your yacht by automatically raising and lowering the anchor To operate the windlass...

Page 52: ...disassemble the windlass see Fig 3 10 1 and remove any residue build up Using the emergency handle unscrew the clutch nut by turning the handle counterclockwise Remove the drum upper cone chain wheel...

Page 53: ...3 USING YOUR BOAT 300 Sundancer 335 Sundancer Reassemble the unit and tighten clutch by turning the handle clockwise REFER TO WINDLASS OPERATOR S MANUAL IN YOUR OWNER S PACKET FOR DETAILED OPERATING I...

Page 54: ...3 10 SECTION 3 USING YOUR BOAT 300 Sundancer 335 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 55: ...Run bilge pumps in the manual position only as long as necessary to remove water Running bilge pumps dry can damage the pump motor CAUTION DANGER Install and tighten drain plug before launching boat...

Page 56: ...n In the OFF AUTO position when the bilge liquid is deep enough to activate the float switch the bilge pump turns on and pumps out the bilge liquid until the float switch drops and shuts off the pump...

Page 57: ...ibration is to be expected in your boat because of the action of the engines and the propeller But excessive vibration indicates conditions which must be promptly corrected to avoid damage The followi...

Page 58: ...propeller from rotating and remove propeller nut Figure 4 4 2 d Remove the propeller nut retainer the thrust hub and the continuity washer Figure 4 4 3 and put them in a secure place Pull the propelle...

Page 59: ...Option I Generator Muffler w Option J Air Conditioner Water Pump w Option K Generator Fuel Filter w Option L Fuel Tank M Generator Strainer w Option N Air Conditioner Seacock w Option O Water Heater...

Page 60: ...SECTION 4 BILGE UNDERWATER GEAR 4 6 300 Sundancer 335 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 61: ...repair FUEL SYSTEM FIG 5 1 2 FUEL VENT HOSE STARBOARD FUEL FILL CAP STARBOARD FUEL TANK ELECTRIC FUEL VALVE Never start an engine until you are certain that fuel fumes are not present in the engine c...

Page 62: ...filter lid and drain plug are properly tightened Inspect or drain the collection bowl of water daily A TO DRAIN WATER 1 Shut down the engine 2 Loosen the T handle on the top lid to break the vacuum wi...

Page 63: ...ew filter element with a slow downward twisting motion 8 Fill the filter with clean fuel then replace the lid Tighten the lid T handle by hand only Do not overtighten 9 Start the engine and check for...

Page 64: ...l for trip out one third for return and one third for reserve Allow an additional 15 percent fuel reserve when operating in rough seas B BEFORE DURING FUELING CHECKLIST Fire extinguisher close at hand...

Page 65: ...STEM 300 Sundancer 335 Sundancer PORT FUEL TANK FILL FUEL LINE ROUTING PORT VIEW FIG 5 5 1 STARBOARD FUEL TANK FILL PORT FUEL TANK ELECTRIC FUEL VALVE FUEL VENT HOSE PORT ENGINE FUEL FEED ELECTRIC FUE...

Page 66: ...cer 335 Sundancer STARBOARD FUEL TANK FILL FUEL LINE ROUTING STARBOARD VIEW FIG 5 6 1 STARBOARD FUEL TANK ELECTRIC FUEL VALVE PORT FUEL TANK ELECTRIC FUEL VALVE FUEL VENT HOSE STARBOARD ENGINE FUEL FE...

Page 67: ...tween the lower and upper markings Replenish only with distilled water Do not use metal funnel Coat battery terminal clamps with silicone grease Keep batteries clean and dry Battery life is shortened...

Page 68: ...ID TO GENERATOR BATTERY CABLE ROUTING FIG 6 2 2 GENERATOR TO MAIN DC GROUND BUS EMERGENCY START SOLENOID TO STBD ENGINE STBD ENGINE TO GENERATOR PORT BATTERIES TO MAIN DC GROUND BUS STBD BATTERIES TO...

Page 69: ...ES PORT ENGINE TO MAIN DC GROUND BUS BATTERY CABLE ROUTING WITH VOLVO DIESEL OPTION FIG 6 3 2 STBD ENGINE TO MAIN DC GROUND BUS EMERGENCY START SOLENOID TO STBD ENGINE PORT BATTERIES TO MAIN DC GROUND...

Page 70: ...BATTERY SWITCH FIG 6 4 1 GUEST M A DE IN U S A ON OFF FULLY ENGAGED AT DETENTS S TO P ENGINE BEFORE SWITCHING O F F C BATTERY SWITCH The battery switch controls the delivery of DC power from the batte...

Page 71: ...is located on the port side of the cockpit The panel contains breakers for various equipment plus the 12VDC battery switches The bilge pump emergency bilge pumps sump pump battery chargers and aft EIM...

Page 72: ...1 PORT STBD FWD GUEST MA D E I N U S A 1 2 FULLY ENGAGED AT DETENTS S TO P ENGINE BEFORE SWITCHING O F F BOTH OFF GUEST MA D E I N U S A 1 2 FULLY ENGAGED AT DETENTS S TO P ENGINE BEFORE SWITCHING O...

Page 73: ...ON OFF ON ON OFF DISCHARGE ON OFF BILGE BLOWERS ON OFF ON OFF GENERATOR PREHEAT ON START RUN OFF ON OFF ON OFF ON OFF ON STBD PORT SINGLE MASTER IGNITION CABIN LIGHTING STEREO WATER PUMP POWER VENTS H...

Page 74: ...tice WARNING NEGATIVE HATCH LIFT 20A AFT ACC 15A BILGE PUMP 5A ACC 2 15A BLOWER 2 6A BLOWER 1 6A WIND LASS MAIN 5A NAV LIGHTS 6A STEREO MEMORY 15A PORT MERCA THODE 15A STBD MERCA THODE 15A SYS MONITOR...

Page 75: ...SIDE WARNING KEYPAD 5A HORN 5A ACC 1 10A STEREO 3A STBD WIPER 5A WIND LASS CNTL 5A CONSOLE DIMMER 5A FUSE 12V RECEPT 15A FWD ACC 15A DEPTH 3A SPOT LIGHT 10A ARCH COMP LIGHT 10A UN SWITCHED ACC 10A VEN...

Page 76: ...itch panel and an emergency start solenoid located in the engine room Holding the switch energizes the solenoid which parallels the batteries to assist in starting Use emergency start when the charge...

Page 77: ...yyyy yyyyyyy yyyyyyy BOW NAV LIGHT BULB REPLACEMENT BULB GE2641L 12V R 10W TRANSOM LIGHT BULB REPLACEMENT FUSE TYPE BULB 12V10WPERKO 70 0 THIS LIGHT IS ALSO USED ON THE SPORT SPOILER COCKPIT LIGHT BUL...

Page 78: ...EP LIGHT BULB REPLACEMENT BULB 12V10WPERKO 70 0 ROUND HEAD LIGHT BULB REPLACEMENT HALOGEN TYPE PHILIPS 2V 10W INTERIOR LIGHTS FIG 6 12 1 ROUND GALLEY SALON DUAL VOLTAGE LIGHT 12 VOLT BULB REPLACEMENT...

Page 79: ...13 1 DC LIGHTS POWER VENT HEAD SWITCH PANEL AIR CONDITIONER CONTROL PANEL TV ANTENNA CABLE TUNER SWITCH CARBON MONOXIDE MONITOR STEP LIGHT SWITCH PANEL POWER VENT LIGHTS LIGHTS BLANK MID STATEROOM 12...

Page 80: ...errupts both the neutral and hot feeds in the AC circuit to prevent equipment damage due to internal overloads and external surges Never operate 120 volt shore power at less than 105 volts CAUTION EXT...

Page 81: ...wer plug in the transom compartment Check polarity lights on cabin main distribution panel If green POWER light is light turn on the main AC breaker and appropriate branch breakers on your boat Note I...

Page 82: ...procedure for closing the panel 13 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES This owner s manual contains electrical schematics and wiring harness illustrations for your boat Refer to subsections 2...

Page 83: ...CABINET AFT OF DINETTE SOFA FIG 6 17 1 220 Volt AC Breaker Amperage International Shore 20 Generator 35 Alcohol Electric Stove Opt 15 Stove 15 Outlets Refrigerator 10 Water Heater 10 AC Converter 5 Mi...

Page 84: ...e ammeter will read near zero To verify that the charger is functioning properly turn on lights or other load The ammeter should register and increase Charging characteristics contain three 3 elements...

Page 85: ...h make them susceptible to electric shock may still be injured by ground faults on circuits protected by the GFI receptacle No safety devices yet designed will protect against all hazards or carelessl...

Page 86: ...st port to verify that water is flowing If not shut generator down and refer to your Generator Operator s Manual NOTE To start the Westerbeke generator from the generator mounted controls a bypass swi...

Page 87: ...six months if the boat is operated in salt water In fresh water the zinc anodes can be replaced about once a year If the anodes deteriorate more rapidly than this there is probably a stray current pr...

Page 88: ...ted to the boat the underwater metal fittings will in effect be connected through the water to grounded metals ashore This results in the zincs being consumed at a faster rate unless the marina mainta...

Page 89: ...6 23 SECTION 6 ELECTRICAL SYSTEM 300 Sundancer 335 Sundancer BONDING HARNESS INSTALLATION FIG 6 23 1 20 WIRE HARNESSES...

Page 90: ...6 24 SECTION 6 ELECTRICAL SYSTEM 300 Sundancer 335 Sundancer WIRE HARNESSES CONTINUED BILGE HARNESS INSTALLATION 1 OF 2 FIG 6 24 1...

Page 91: ...6 25 SECTION 6 ELECTRICAL SYSTEM 300 Sundancer 335 Sundancer WIRE HARNESSES CONTINUED BILGE HARNESS INSTALLATION 2 OF 2 FIG 6 25 1...

Page 92: ...6 26 SECTION 6 ELECTRICAL SYSTEM 300 Sundancer 335 Sundancer WIRE HARNESSES CONTINUED CABIN HARNESS INSTALLATION 1 OF 2 FIG 6 26 1...

Page 93: ...6 27 SECTION 6 ELECTRICAL SYSTEM 300 Sundancer 335 Sundancer WIRE HARNESSES CONTINUED CABIN HARNESS INSTALLATION 2 OF 2 FIG 6 27 1...

Page 94: ...6 28 SECTION 6 ELECTRICAL SYSTEM 300 Sundancer 335 Sundancer WIRE HARNESSES CONTINUED BATTERY CABLE INSTALLATION FOR BOW THRUSTER OPTION FIG 6 28 1...

Page 95: ...ics 21 300 DA Electrical Schematics 21 300 DA Electrical Schematics 21 300 DA Electrical Schematics 21 300 DA Electrical Schematics DC WIRING DIAGRAM FIG 6 29 1 DRAWING NO 09 602 1 OF 4 REVISION 1 DC...

Page 96: ...5 Sundancer 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC WIRING DIAGRAM FIG 6 30 1 DRAWING NO 09...

Page 97: ...Sundancer 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC WIRING DIAGRAM FIG 6 31 1 DRAWING NO 09 6...

Page 98: ...trical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC WIRING DIAGRAM MERCRUISER DIESEL OPTION FIG 6 32 1 DRAWING NO 09 603 1 OF 4 REVISION 2 DC WI...

Page 99: ...00 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC WIRING DIAGRAM MERCRUISER DIESEL OPTION FIG 6 33 1 DR...

Page 100: ...00 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC WIRING DIAGRAM MERCRUISER DIESEL OPTION FIG 6 34 1 DR...

Page 101: ...5 Sundancer 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics CABIN DC WIRING DIAGRAM FIG 6 35 1 DRAWING...

Page 102: ...ancer 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC DISTRIBUTION PANEL WIRING DIAGRAM FIG 6 36 1 D...

Page 103: ...rical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC WIRING DIAGRAM VOLVO DIESEL OPTION FIG 6 37 1 DRAWING NO 09 607 1 OF 4 REVISION 3 DC WIRING D...

Page 104: ...r 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC WIRING DIAGRAM VOLVO DIESEL OPTION FIG 6 38 1 DRAW...

Page 105: ...r 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DC WIRING DIAGRAM VOLVO DIESEL OPTION FIG 6 39 1 DRAW...

Page 106: ...chematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics MAIN DC BREAKER PANEL WIRING FIG 6 40 1 DRAWING NO 09 606 REVISION 3 BOW T...

Page 107: ...tics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DRAWING NO 09 614 REVISION 1 WINDLASS WIRING DIAGRAM FIG 6 41 1 DRAWING NO 09 6...

Page 108: ...cs 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics WESTERBEKE GENERATOR GAS WIRING DIAGRAM FIG 6 42 1 DRAWING NO 09 622 WESTERBEKE G...

Page 109: ...lectrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics WESTERBEKE GENERATOR HIGH VOLTAGE WIRING DIAGRAM FIG 6 43 1 DRAWING NO 09 626 REVISION 1 MDP...

Page 110: ...0 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics MDP WIRING DIAGRAM 120VAC FIG 6 44 1 DRAWING NO 09 630 2 OF 2 REVISION 6 MDP WIRING DI...

Page 111: ...0 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DRAWING NO 09 632 2 OF 2 REVISION 3 MDP WIRING DIAGRAM 220VAC 50HZ FIG 6 45 1 DRAWING...

Page 112: ...Sundancer 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DRAWING NO 09 640 REVISION 3 A C SYSTEM WIRI...

Page 113: ...dancer 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DRAWING NO 09 710 1 OF 2 REVISION 5 SMARTCRAFT S...

Page 114: ...dancer 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DRAWING NO 09 710 2 OF 2 REVISION 5 SMARTCRAFT S...

Page 115: ...er 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics 300 DA Electrical Schematics DRAWING NO 09 869 REVISION 1 INTERCONNECTION DIAGRAM...

Page 116: ...35 Sundancer T T T T THIS HIS HIS HIS HIS P P P P PA A A A AGE GE GE GE GE L L L L LEFT EFT EFT EFT EFT I I I I INTENTION NTENTION NTENTION NTENTION NTENTIONALL ALL ALL ALL ALLY Y Y Y Y B B B B BLANK...

Page 117: ...filter out of the compressor blower unit see Fig 8 1 1 The system is cooled to maintain optimal operating temperature by a raw water pump The pump draws water through a seacock in the bilge and filter...

Page 118: ...INTAKE AC SYSTEM SEACOCK A C HEATER COMPRESSOR BLOWER ASSEMBLY UNDER FORWARD BUNK COOLING WATER DISCHARGE SEACOCK THRU HULL FITTING A C HEATER CONDENSATION DRAIN LINE A C HEATER CONDENSATION DRAIN LI...

Page 119: ...1 gallon of weak bleach solution for each fifteen 15 gallons of tank capacity 5 Fill the remainder of the tank with fresh clean water This will further dilute the weak bleach solution 6 Switch ON the...

Page 120: ...m entering the pump head The filter should be checked and cleaned once a season or when flow is restricted Before servicing the system turn the WATER SYSTEM switch OFF and open a faucet to release pre...

Page 121: ...N Make certain the hot water lines are air free indicating the water heater is full Damage will occur to water heater if it is not full when turned on WARNING The water heater is equipped with an adju...

Page 122: ...the water outlet on the dock then to the dockside water inlet on the boat and turn on the water at the dock All fresh water faucets and showers are now usable To disconnect the system reverse the pro...

Page 123: ...ompartment Squeeze the button on the shower wand to dis pense water and turn the knobs to adjust water temperature The WA TER PUMP breaker on the main distribution panel must be ON to operate the show...

Page 124: ...rated to prevent the overboard discharge of sewage treated or untreated or of any waste derived from sewage The EPA standards further state that this shall not be construed to prohibit the carriage of...

Page 125: ...esigned to control odors associated with the head system operations The vent filter is located on the holding tank The filter must be changed at the beginning of each boating season to be effective Th...

Page 126: ...connect coax cable into receptacle C 12 VOLT STEREO The stereo is protected by the stereo breaker on the cabin DC distribution panel The power source and fuse protection for the stereo memory is insi...

Page 127: ...FER TO OWNER S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION AUTOMATIC FIRE EXTINGUISHER FIG 7 11 1 7 BOW THRUSTER OPTION The optional bow thruster is electrically driven The bow thruster en...

Page 128: ...0 ELECTRIC WINDSHIELD VENT To operate the vent turn on the battery switch To open or close vent push VENT OPEN or VENT CLOSE switch on the control station switch panel 11 COFFEE MAKER The drip coffee...

Page 129: ...ng speeds when Bimini Top canvas is installed The rear aft curtain also has a WARNING tag stating The Aft Curtain must not be used while engine is running or boat is underway If your canvas does not h...

Page 130: ...metal canvas support rods bows When attaching any canvas piece zip the zippers only partially This helps to hold the piece in place and relieves tension helping the other sides zip or snap easier Afte...

Page 131: ...IGHT 1 Turn ON the SPOT LIGHT switch on the dash switch panel 2 Press POWER button on spot light control pad 3 Press arrow buttons to direct spot light 4 Press the SPEED button to select horizontal tr...

Page 132: ...7 16 SECTION 7 OPTIONS ACCESSORIES 300 Sundancer 335 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 133: ...tem Connections Lines Check for leaks Engine Manual Tanks Check for leaks Owner s Manual Section 5 Water Separating Replace Engine Manual Fuel Filter Electrical Connections Check for looseness To be d...

Page 134: ...s Fluid Check and add as needed Trim Tab Manual Transmission Oil Strainer Screen Clean To be done by Sea Ray dealer annually Topside Supplies Check for loose damaged Owner s Manual p 8 5 or missing pa...

Page 135: ...ISTRATION DATE ENGINE MAKE MODEL SERIAL NUMBER PORT STARBOARD GEAR MAKE REDUCTION RATIO SERIAL NUMBER PORT STARBOARD PROPELLER SIZE PORT STARBOARD PART NUMBER PORT STARBOARD SHAFT SIZE DIAMETER X LENG...

Page 136: ...explosion WARNING Work on electrical wiring can create shock hazards or sparks Always shut off battery switch breakers and or pull fuses before checking electrical wiring or connectors WARNING 3 FUEL...

Page 137: ...ts for tears and deterioration Make certain you have enough PFDs on board for the maximum number of persons you can carry Check your first aid kit making certain it is complete and that the items in i...

Page 138: ...at a time to make sure water is removed from each line Blow air through the water lines removed from the water pump NOTE When blowing air be careful not to blow air with all faucets closed System cou...

Page 139: ...u hull fittings for unobstructed water passage Be alert for any deteriorated hoses and or fittings below the water line which might fail in service and admit water Test the navigation lights Check all...

Page 140: ...uide pivot point with SAE 30W engine oil Check power steering fluid level in the power steering pump reservoir Inspect all hydraulic hoses for leaks Keep hoses from rubbing on moving parts and from co...

Page 141: ...ut of hole 3 Have enough empty containers at hand to hold all of the used oil Remove plug in the end of the hose s Let oil drain into container s GARBOARD DRAIN PLUG ALSO USED FOR ENGINE OIL DRAIN HOS...

Page 142: ...with a variety of appropriate tools BOAT SYSTEMS 1 Bilge Pumps Working Discharge any appreciable amounts of water overboard 2 Blowers Working Sniff the bilge engine compartment for fuel odor 3 Navigat...

Page 143: ...el Only Opens 3 Engine Alarm Test Should sound after a few seconds 4 Gear Shift Throttle Controls In NEUTRAL and IDLE positions STARTING THE ENGINE 1 Gearshift Throttle Controls Shift in NEUTRAL Refer...

Page 144: ...tion Check idle and shift Listen for abnormal noises and visually check the engine compartment while underway D RETURNING TO PORT GENERAL 1 Passengers Crew Instructed in duties for line handling 2 Lin...

Page 145: ...sitions ENGINE 1 Ignition Switched in the OFF position lights off and master ignition keys removed from DC distribution panel 2 Battery Switches In the OFF position 1 Fuel Valves Diesel Only Closed ha...

Page 146: ...nd any time the generator is running 3 Depress PREHEAT Diesel Only Preheat time should not exceed 30 seconds 4 Depress START Switch Depress until generator starts 5 When the Generator Starts Release t...

Page 147: ...IPMENT CHECKLIST Any safety or operational equipment added to your boat after delivery should be checked for seaworthyness and proper working condition Use the area below to list any equipment and the...

Page 148: ...ND MAINTENANCE 300 Sundancer 335 Sundancer 12 MAINTENANCE LOG Follow the recommended maintenance listed on pages 1 2 of this section and keep a record of this and ALL maintenance performed on your boa...

Page 149: ...8 17 SECTION 8 REQUIRED INSPECTION SERVICE AND MAINTENANCE 300 Sundancer 335 Sundancer MAINTENANCE LOG CONT D Date Maintenance Description Engine Hours...

Page 150: ...8 18 SECTION 8 REQUIRED INSPECTION SERVICE AND MAINTENANCE 300 Sundancer 335 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

Page 151: ...ssociated with fiberglass products This gelcoat surface is painted or taped in some areas for styling purposes Wash the gelcoat and fiberglass regularly with clean fresh water Wax gelcoated surfaces t...

Page 152: ...e water Do not use a stiff or abrasive material to clean the bottom paint The bottom paint should be inspected annually If it needs repainting consult your Sea Ray dealer 4 PERMANENTLY MOORED OR DOCKE...

Page 153: ...n rol or store flat The fabric should be cleaned regularly before substances such as dirt pollen etc are allowed to accumulate on and become embedded in the fabric The fabric can be cleaned without be...

Page 154: ...9 4 SECTION 9 CARE REFINISHING 300 Sundancer 335 Sundancer THIS PAGE LEFT INTENTIONALLY BLANK...

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