Sea Recovery Ultra Whisper Compact 400, Owner'S Manual

Page 1: ...Ultra Whisper 400 600 Owner s Manual Release Date January 2017 SYSTEM MODELS Ultra Whisper 400 Ultra Whisper 600 Manual PN B651380001D Revision 01 01 17...

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Page 3: ...Ultra Whisper 400 600 Owner s Manual Manual PN B651380001D...

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Page 5: ...11 Compliance 12 Patent Information 12 Chapter 3 System Specifications 13 Feed Water and Recovery 13 System Pressure 13 Performance 14 External Installation Water Connections 14 Feed Water Pump Motor...

Page 6: ...Drawing 35 Modular Installation Drawing 36 Chapter 7 Commissioning a New System 37 New System Start up Procedures 37 Pressure Changes 39 Sea Recovery Ultra Whisper NEW SYSTEM INITIAL READINGS 40 Chapt...

Page 7: ...T 70 B006380002 SEA STRAINER UWDX 5IN 71 B007300022 FEED PUMP ASSY UW 400 12V 72 B007300025FEED PUMP ASSY UW 600 12V 73 B007300023 FEED PUMP ASSY UW 400 24V 74 B007300026FEED PUMP ASSY UW 600 24V 75 B...

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Page 9: ...ailure Thus the intent of this manual is to familiarize you or other installer s and or operator s with each system component With a core understanding of the function importance and normal operation...

Page 10: ...arrangement and assembly of all content within this manual is the exclusive property of and protected by U S and international copyright laws All software used in the design and manufacture of the Ul...

Page 11: ...isper features automatic operation and is easy to use with its simple Start and Stop controls It serves as an efficient water supply ideal for small power boats and sail boats Inside this manual you w...

Page 12: ...t on Sea Recovery supplied parts in order to avoid failures eliminate problems and maintain your warranty Warranty and Registration Sea Recovery Corporation guarantees its product components and repla...

Page 13: ...for a minimum of one 1 year from date of shipment providing cleaning periods are adhered to and fouling is acid soluble metal hydroxides and calcium carbonates or alkaline soluble organic inorganic s...

Page 14: ...on Systems comply with FCC 15 105 Sea Recovery s Reverse Osmosis Desalination Systems have been independently tested and determined to be in compliance with European CE Conformit Europ ne Please refer...

Page 15: ...O BOOST Recovery Percentage RO Membrane ElementSizeCode Pressure Vessel SizeCode UW 400 400 1514 1 3 H P 140 530 13 C C UW 600 600 2271 1 2 H P 215 814 13 C C Table 2 Alternating Current 50 Hz powered...

Page 16: ...Y RANGE up to 50 000 PPM TDS NaCl typical seawater salinity is 35 000 PPM FEED WATER TEMPERATURE RANGE Max 122 F 50 C Min 33 F 5 C FEED WATER pH RANGE 3 11 typical seawater pH is 8 CHLORINE TOLERANCE...

Page 17: ...age Nominal Operating Amperage will increase if any of the following conditions exist The Feed Water Temperature is lower than 77 Fahrenheit 25 Celsius The Feed Water Salinity is greater than 35 000 P...

Page 18: ...1 6 UltraWhisper400 600...

Page 19: ...that the System receives positive water flow as the ship is moving Caution A flush Inlet Thru hull Fitting will create a vacuum as the ship is moving thus causing loss of Feed Water flow and cavitati...

Page 20: ...he seams to fall apart They also allow bypass which results in extensive damage to the High Pressure Pump as well as to premature fouling of the RO Membrane Element Pressurization Components The Press...

Page 21: ...brane Element The UV sterilizer is recommended if the Product Water Storage Tank is not treated by chlorination etc 8 Potable Water Storage Tank Tube Connector is used to connect the Systems Potable P...

Page 22: ...al startup amperage required to start the Feed Pump Motor and in turn allows a smaller sized KW generator to start the system Plumbing Connections 1 Tube Fitting Connections and Assembly a Cut tube en...

Page 23: ...80 degrees with the screw heads facing the same direction Remove any flash on the hose barb fittings using fine sandpaper 4 Ensure all high pressure hoses have sufficient slack and are not pulled tigh...

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Page 25: ...system main electrical disconnect switch is switched OFF LOCKED and TAGGED CAUTION ELECTRICAL SHOCK HAZARD A Volt Ohm Meter will be necessary The Installation procedures expose the Installer to High V...

Page 26: ...tems Water Suction and Pressure Lines Thru Hull Fitting below and above water level Warnings Danger ELECTRICAL SHOCK HAZARD The Ultra Whisper RO Desalination System installation procedures expose the...

Page 27: ...cessive pressure build up and damage as well as loss of required pressure to the R O BOOST Kinks in the Brine Discharge line can cause excessive pressure build up and damage Kinks in the Product Water...

Page 28: ...to and failure of the system due to a connecting into auxiliary reject overboard line will not be covered by the Sea Recovery Warranty Caution If the Sea Recovery RO System is connected to a Sea Ches...

Page 29: ...ter line may also be attached to the potable water storage tank fill line rather than drilling and tapping into the top of the tank itself Caution Do not use water tank diversion valves in this line t...

Page 30: ...on Feed water may spill during filter element replacing Therefore do not mount the Pre filter above any electrical or electronic component 11 The system frame is mounted in an accessible location to a...

Page 31: ...ect from the hose barb outlet of the Feed Pump to the pre filter skid hose barb tee inlet Use another section of the 5 8 Braided Hose to connect from the bottom hose barb of the Air Oil Separator to t...

Page 32: ...e with the supplied 20 feet 6 meters of 3 8 9 5 mm O D Brine Discharge Tubing Step from Outlet of to Inlet of 1 For Modular R O Boost For Compact Pre Connected Brine Manifold on the bottom of the fram...

Page 33: ...form this procedure to prepare the UV unit for installation 1 Inspect each port and fitting to ensure threads are free of dirt burrs and excessive nicks If threads are badly nicked replace the fitting...

Page 34: ...the lamp is not installed properly lamp breakage will occur 2 Insert lamp into quartz sleeve through compression nut pass thru 3 Install rubber boot over compression nut 4 Connect unit power cable to...

Page 35: ...OT operate the UV lamp outside of the UV treatment chamber Danger The unit operates on high voltage and must be serviced by qualified personnel only Caution Standard flow rate are based on water tempe...

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Page 39: ...e system as extensive damage will result 4 Ensure that the manual bypass lever located on the side of the 3 Way Product Water Solenoid Diversion Valve is positioned outward away from the coil body 5 C...

Page 40: ...duct water channel The operating time required to flush the product water channel is normal for reverse osmosis systems The salinity of the product water diminishes gradually and is measured by the sa...

Page 41: ...ns at the beginning of this Owner s Manual If the feed water salinity increases or if the feed water temperature decreases the system operating pressure will increase Inversely if the feed water salin...

Page 42: ...___________________________________________________________________ Country Postal Code ________________________________________________________________ Telephone Number ______________________________...

Page 43: ...RT STOP button If the system automatically shuts off immediately or after 20 seconds of operation this may be due to a system fault Look at the touch pad to confirm whether a fault has occurred 6 If t...

Page 44: ...the CYCLE button once to view to view the Display Menu Press and hold CYCLE for 5 seconds to view the Configuration Menu Display Menu This menu monitors measured values e g pressure flow and salinity...

Page 45: ...s or no 4 Prod Flow Inst Product flow meter installed yes or no 5 Brine Flow Inst Brine flow meter installed yes or no 6 Tank Full Inst Tank level full sensor installed yes or no 7 Tank Empty Inst Tan...

Page 46: ...again soon Failure to properly flush and or store the system will lead to premature fouling or drying out of the RO Membrane Element which is not covered by the Sea Recovery Warranty and is the liabi...

Page 47: ...4 If the freshwater flush is installed and activated do not interrupt power If the freshwater flush is not installed or is not activated turn off the electrical power source circuit breaker to the sy...

Page 48: ...46 UltraWhisper400 600...

Page 49: ...ll as irreversible damage Some but not all production may be restored by saturating the RO Membrane Element in Product Water for several days and then operating the System by feeding Product Water int...

Page 50: ...e Optional Rinse Clean Inlet Valve is not installed disconnect the hose from the outlet line of the Sea Strainer and place it in the Rinse Clean Solution Container or bucket c If the Optional Rinse Cl...

Page 51: ...Optional Inlet Rinse Clean Valve between the Sea Strainer and Feed Pump then position this valve to draw from the Rinse Clean Solution Container 3 Configure the brine discharge line for a closed loop...

Page 52: ...the system and discharges out the waste 12 Just prior to depleting the winterizing solution from the Rinse Clean Solution Container stop the system by pressing the START STOP button twice 2 times in...

Page 53: ...the freshwater flush cycle 9 Once again fill the Rinse Clean Solution Container with non chlorinated product water 10 If the system will not be exposed to freezing temperatures then skip to Step 13 1...

Page 54: ...perly assess performance changes it is important to maintain daily log readings for comparison Important During performance comparisons feed water temp feed water salinity and system operating pressur...

Page 55: ...ling then that fouling is likely biological If the system has several thousand hours of use then there may be some mineral fouling combined with biological fouling 4 SRC MCC 3 Membrane Cleaning Compou...

Page 56: ...lbs of Sea Recovery Membrane Element Cleaning Compound SRC MCC 1 SRC MCC 2 or SRC MCC 3 only one chemical as appropriate for the type of cleaning desired DO NOT ADD ANY OTHER CHEMICAL DO NOT MIX MORE...

Page 57: ...ort the Automated Freshwater Flush Cycle 28 Reconfigure the system for normal operation a Reconnect the Sea Strainer outlet line or reposition the Inlet Rinse Clean Valve to normal operation position...

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Page 61: ...in Product Water Flow 4 RO Membrane Element is fouled due to normal use and requires cleaning 5 Salinity Probe has debris on the probe causing the system to read poor water quality Clean the Salinity...

Page 62: ...injury The orifice mounted in the air oil separator maybe clogged and need to be cleaned or replaced Debris or biological matter may be clogging up the orifice hole Use rubbing alcohol and compressed...

Page 63: ...tem self adjusts the operating pressure in order to maintain a constant and set product water flow Therefore the system will never experience greater than or less than normal product water flow unless...

Page 64: ...becomes fouled the RO Boost Inlet Pressure Gauge will register higher than normal pressure as the system self adjusts to overcome the fouling The High Pressure Transducer will eventually signal the sy...

Page 65: ...adjusts by decreasing the operating pressure to compensate for higher than normal feed water temperature Product water quality will decrease or increase in salinity as the operating pressure is decrea...

Page 66: ...Ultra Whisper 400 600 64...

Page 67: ...DC Voltage or AC Voltage Cycles and Phase Notes 1 A 12 VDC System will NOT function from 24 VDC Power 2 A 24 VDC System will NOT function from 12 VDC Power 3 An AC 50 Hz System will operate at higher...

Page 68: ...process will take less than 1 2 second Therefore the battery bank power source must be fully charged and of sufficient amperage storage capacity to provide and maintain the full voltage 12 VDC or 24...

Page 69: ...ll Increase if The Feed Water Temperature is Lower than 77 Fahrenheit 25 Celsius The Feed Water Salinity is Greater than 35 000 PPM TDS 3 5 Total Dissolved Solids The RO Membrane Element becomes foule...

Page 70: ...Metric Wire AWG dia inch sq inch diamm sqmm Sizemm2 0000 0 4600 0 1661 11 6840 107 1649 100 000 0 4096 0 1317 10 4038 84 9683 85 00 0 3648 0 1045 9 2659 67 3980 65 0 0 3249 0 0829 8 2525 53 4609 50 1...

Page 71: ...Chapter 12 Exploded Parts View 69...

Page 72: ...3 1 0204591869 CONN 3 8MPTX3 8TU PLASTIC 4 1 0204092469 CONN 3 8MPTX1 2TU PLASTIC 5 12 061172143016 SC HEX A 1 4X1 L 316SS 6 12 061080043000 WASHER FLAT 1 4 SS 7 14 05181434AA CLAMP HOSE 3 4 316SS 8...

Page 73: ...RON 5 0819245201 1 2 FILTER HOUSING LID 0 50 X 5 0713020973 1 3 ELB90 50 MNPT x 62 BARB NYLON 0112022500 2 4 SCREW HEX A 25x1 00 SS 061172143016 4 5 HOSE CLAMP 75 SS 05181434AA 4 6 SC PHIL PAN A 10 X...

Page 74: ...2115030120 4 5 ELB90 50 MNPT x 62 BARB NYLON 0112022500 2 6 HOSE CLAMP 75 SS 05181434AA 4 7 WASHER FLAT 3 8 SS 061080056000 4 8 WASHER FLAT OS 1 4 SS 061100043000 3 9 WASHER FLAT OS 5 16 SS 0611000490...

Page 75: ...MOUNT 55 AQUA SERIES 2115030120 4 5 ELB90 50 MNPT x 62 BARB NYLON 0112022500 2 6 HOSE CLAMP 75 SS 05181434AA 4 7 WASHER FLAT 3 8 SS 061080056000 4 8 WASHER FLAT OS 1 4 SS 061100043000 3 9 WASHER FLAT...

Page 76: ...4 5 ELB90 50 MNPT x 62 BARB NYLON 0112022500 2 6 HOSE CLAMP 75 SS 05181434AA 4 7 WASHER FLAT 3 8 SS 061080056000 4 8 WASHER FLAT OS 1 4 SS 061100043000 3 9 WASHER FLAT OS 5 16 SS 061100049000 4 10 WA...

Page 77: ...MOUNT 55 AQUA SERIES 2115030120 4 5 ELB90 50 MNPT x 62 BARB NYLON 0112022500 2 6 HOSE CLAMP 75 SS 05181434AA 4 7 WASHER FLAT 3 8 SS 061080056000 4 8 WASHER FLAT OS 1 4 SS 061100043000 3 9 WASHER FLAT...

Page 78: ...IES 2115030120 4 5 ELB90 50 MNPT x 62 BARB NYLON 0112022500 2 6 HOSE CLAMP 75 SS 05181434AA 4 7 WASHER FLAT 3 8 SS 061080056000 4 8 WASHER FLAT OS 1 4 SS 061100043000 3 9 WASHER FLAT OS 5 16 SS 061100...

Page 79: ...4 RUBBER MOUNT 55 AQUA SERIES 2115030120 4 5 ELB90 50 MNPT x 62 BARB NYLON 0112022500 2 6 HOSE CLAMP 75 SS 05181434AA 4 7 WASHER FLAT 3 8 SS 061080056000 4 8 WASHER FLAT OS 1 4 SS 061100043000 3 9 WAS...

Page 80: ...ILTER AQUA ER 2020043810 1 2 ELEMENT PLANKTON 0805823578 1 3 ELB90 0 50 MPT x 0 50 BARB 0101072583 2 4 SCREX HEX A 25x1 00 SS 061172143016 4 5 HOSE CLAMP 75 SS 05181434AA 4 6 SC PHIL PAN A 10 X 1 SS 0...

Page 81: ...79 7 8 6 4 1 3 1 2 4 9 5...

Page 82: ...013725CL NIPPLE 0 50 NPT x CL 14 2 0112022500 ELB90 50 MNPT x 62 BARB NYLON 15 1 01122923DG RB 0 50 MPT x 0 25 FT NYL 16 1 01124225DG TEE 0 50 FT x FT x FT NYL 17 1 0204011769 ELBOW PP 3 8 ODx1 4 FT 1...

Page 83: ...12 10 30 19 18 11 7 8 13 1 1 27 23 14 16 15 22 17 SPARE PARTS PART NUMBER DESCRIPTION 14012030 ORIFICE ADAP 0 5MTX0 25FT ACETAL 33 0117 FILTER 5 MIC 10 SQ FT 2 5 H 9 75 0803004473 ELEMENT CARBON BRIQU...

Page 84: ...12022500 ELB90 50 MNPT x 62 BARB NYLON 4 1 0117492569 TEE ST 50 FT X 50 MT X 50 FT SS 5 1 0117630800 ADAPTER 4375 FPT X 25 MPT 6 1 0204022569 ELBOW PP 1 2 ODx1 2 MT 7 1 02170910PH CONN 0 25 TUBE x 0 5...

Page 85: ...17100300 TRANSDUCER 0 2000 PSI 437 SAE 5 1 0112022500 ELB90 50 MNPT x 62 BARB NYLON 6 1 0117492569 TEE ST 50 FT X 50 MT X 50 FT SS 7 1 0117630800 ADAPTER 4375 FPT X 25 MPT 8 1 0204022569 ELBOW PP 1 2...

Page 86: ...100 2 12 O RING 230 BRINE 3 0 END PLUG 2614014900 4 13 WASHER FLAT 10 SS 061080028000 4 14 BOLT HEX 25 20 X 75 SS 061142145012 4 15 SC SOC CAP 25 20 X 75 SS 061162345012 6 16 SEGMENT RING AW SET 20201...

Page 87: ...B196300001 MEMBRANE VESSEL ASSY 200 GPD EXPLODED 17 9 11 18 3 13 4 2 7 5 12 13 10 8 6 11 9 18 1 17 16 1 20 19 15 14 Exploded Parts View 85...

Page 88: ...ION TEE PP 375 X 375 X 375 DIV 11 2 0204010869 ELBOW PP 1 4 ODx1 4 FT 12 2 1317011769 ELB90 6 FLARE X 25 FPT SS 13 2 0101370815 NIPPLE 0 25 NPT x 1 50 14 2 0117410800 NIPPLE HP MVA AW 15 4 2614010100...

Page 89: ...Exploded Parts View 5 11 22 17 13 2 1 16 15 12 14 20 10 19 4 16 18 21 9 7 24 6 8 3 18 5 21 23 87...

Page 90: ...AS AW 2614010100 2 14 O RING 230 BRINE 3 0 END PLUG 2614014900 4 15 WASHER FLAT 10 SS 061080028000 4 16 SC ALLEN FLAT 25 20 X 75 SS 061161845012 4 17 SC SOC CAP 25 20 X 75 SS 061162345012 6 18 SEGMEN...

Page 91: ...B196380001 MEMBRANE VESSEL ASSY 200 UWM EXPLODED 19 10 13 20 4 15 5 3 8 6 14 15 11 9 7 13 10 20 2 19 18 22 21 12 16 17 1 Exploded Parts View 89...

Page 92: ...HP HOSE ASSEMBLY DESCRIPTION PART NUMBER QTY ITEM NO HOSE HP 6P 2432160669 1 1 SWIVEL FITTING 6 SSP 1317481969 2 2 90 UltraWhisper 400 600...

Page 93: ...10 1 B511080004 SALINITY PROBE ASSY 11 1 0204021769 FITTING PP 3 8 ODx1 4 MT 12 5 0204021869 ELBOW PP 3 8 ODx3 8 MT 13 1 0204022469 ELBOW PP 1 2 ODx3 8 MT 14 1 0117341869 PLUG 375 MNPT SS 15 2 061060...

Page 94: ...1401096100 3 WAY PRODUCT WATER DIVERSION SOLENOID VALVE PORT DESIGNATION DESCRIPTION WATER FLOW 92 UltraWhisper 400 600...

Page 95: ...RCOAL 10 0 0803004773 1 3 ELB9 0 375MPT X 0 50 BARBTEFBLU 01100719FX 1 4 ELB90 25 TUBE x 375 MPT PLASTIC 0204020969 2 5 ELBOW SS 3 8 ODx3 8 MT 0204021869 2 6 SC PHIL PAN A 10 X 1 SS 061170628016 4 7 S...

Page 96: ...73 1 2 ELEMENT POST FILTER PH 9 75 IN 08251950AS 1 3 ELB90 25 TUBE x 375 MPT PLASTIC 0204020969 2 4 ELBOW SS 3 8 ODx3 8 MT 0204021869 2 5 SCREX HEX A 25x1 00 SS 061172143016 4 6 WASHER FLAT OS 1 4 SS...

Page 97: ...95 Exploded Parts View 6 7 5 2 3 2 4 10 5 8 9 1...

Page 98: ...ELB90 0 25 MPT X 0 50BARB NY 0254011000 2 6 CLAMP HOSE SS 1 2 05181432AA 4 7 WASHER FLAT OS 1 4 SS 061100043000 2 8 SCREW HEX HEAD 25 20x1 1 4 SS 061142145020 2 9 SC PHIL PAN 10 24 X 3 00 SS 06116063...

Page 99: ...12 8 9 2 10 13 1 3 5 4 14 11 6 15 7 97...

Page 100: ...REMOTE AW170 UW AWII DESCRIPTION PART NUMBER QTY ITEM NO REMOTE TOUCH PAD 170 31315606WE 1 1 CABLE MULTIST 8 CON WHT 4900283104 1 2 EZ PLUG RJ45 3131100900 2 3 3 2 3 1 Exploded Parts View 98 UltraWhis...

Page 101: ...mnpt 0204092569 1 2 inch tube x 3 4 inch mnpt 0204092669 5 8 inch tube x 1 8 inch mnpt 0204099069 5 8 inch tube x 1 4 inch mnpt 0204099169 5 8 inch tube x 3 8 inch mnpt 0204092869 5 8 inch tube x 1 2...

Page 102: ...inch mnpt 0204150669 3 8 inch tube x 1 4 inch mnpt 0204151769 1 2 inch tube x 3 8 inch mnpt 0204152469 5 8 inch tube x 1 2 inch mnpt 0204152969 6 RUN TEE MALE 1 4 inch tube x 1 8 inch mnpt 0204170669...

Page 103: ...3069 10 UNION BULKHEAD 1 4 inch tube 0204270869 3 8 inch tube 0204271869 1 2 inch tube 0204272569 11 TUBE 1 4 inch tube Black Nylon 0312122969 1 4 inch tube Blue Polypropylene 0306152969 1 4 inch tube...

Page 104: ...CK 2 FOR 3 8 O D TUBE 0204 3 869 NUT SPACER GRAB O RING 3 8 1 0312123569 TUBE 3 8 BLACK 2 FOR 1 2 O D TUBE 0204 1 269 NUT SPACE GRAB O RING 1 2 1 0312124269 TUBE 1 2 BLACK NO SUBSTITUTE 2 FOR 5 8 O D...

Page 105: ...Chapter 13 Appendix 103...

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Page 112: ...0 608 5692 Email waterpuriftcation parker com Web www parkcr com Tier 3 Type Approved unit certification not required covers the following 2016 Mobile Offshore Drilling Unit Rules 4 2 1111 29 4 2 217...

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Page 114: ..._____________________________________________________ Sea Recovery s Reverse Osmosis Desalination Systems have been independently tested and determined to be in compliance with European CE Conformit E...

Page 115: ...___ 220 230 VAC Cycles ___50 Hz or ___ 60 Hz Date Purch ased _____________________________ Date Commissioned _________________________ First tested or operated Dealer Information Dealer s Name ______...

Page 116: ...__________________________________________________________________________________________________ __________________________________________________________________________________________________ __...

Page 117: ..._____________________________________________________________________ _____________________________________________________________________ City _______________________________ State _________________...

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