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Field Service Procedure – Replacement Pol Pot Kit, USAT 

 

Page

 

1

 

of

 

7

 

 

Document No 

135929 Rev A

 

Copyright © Sea Tel, Inc 2012 - The information contained in this document is proprietary to Sea 
Tel, Inc.  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

1.

 

Brief

 

Summary:

   

Troubleshooting

 

document

 

for

 

diagnosing

 

a

 

fault

 

with

 

and

 

replacing

 

the

 

pol

 

pot

 

on

 

the

 

USAT

 

series

 

antennas.

     

2.

 

Checklist:

   

 

 

Verify

 

Range

 

of

 

Motion

  

 

Verify

 

Pot

 

Feedback

  

 

Measure

 

Resistance

  

3.

 

Theory

 

of

 

Operation:

   

A

 

polang

 

potentiometer

 

is

 

used

 

to

 

provide

 

a

 

feedback

 

reference

 

for

 

the

 

position

 

of

 

the

 

feed

 

assembly

 

for

 

linear

 

polarization.

 

The

 

pot

 

acts

 

as

 

a

 

potential

 

divider

 

giving

 

an

 

output

 

voltage

 

which

 

varies

 

from

 

0VDC

 

to

 

5VDC

 

throughout

 

the

 

feed

 

assembly’s

 

180

 

degree

 

range

 

of

 

motion.

 

The

 

PCU

 

converts

 

the

 

voltage

 

output

 

from

 

the

 

pot

 

into

 

the

 

numerical

 

value

 

displayed

 

on

 

the

 

DAC.

 

A

 

failure

 

with

 

the

 

pot

 

causing

 

it

 

to

 

output

 

an

 

incorrect

 

voltage

 

will

 

result

 

in

 

the

 

feed

 

assembly

 

not

 

being

 

aligned

 

correctly

 

causing

 

bad

 

cross

 

pol

 

isolation.

 

One

 

indication

 

that

 

there

 

is

 

a

 

fault

 

with

 

the

 

feed

 

alignment

 

of

 

the

 

system

 

is

 

that

 

the

 

target

 

light

 

will

 

be

 

permanently

 

illuminated

 

on

 

the

 

DAC

 

and

 

the

 

antenna

 

won’t

 

target

 

correctly.

 

It

 

will

 

sit

 

8

 

degrees

 

above

 

the

 

satellites

 

elevation

 

look

 

angle.

 

As

 

part

 

of

 

the

 

antennas

 

targeting

 

procedure

 

the

 

system

 

will

 

target

 

8

 

degrees

 

above

 

the

 

satellite,

 

calculate

 

the

 

auto

 

threshold

 

setting

 

based

 

on

 

the

 

noise

 

floor

 

level

 

and

 

then

 

align

 

the

 

feed

 

for

 

the

 

correct

 

reception

 

position

 

based

 

on

 

the

 

vessels

 

GPS

 

location

 

and

 

the

 

lookup

 

table

 

in

 

the

 

DAC.

 

If

 

the

 

system

 

is

 

unable

 

to

 

drive

 

the

 

pol

 

motor

 

to

 

obtain

 

the

 

correct

 

feedback,

 

or

 

if

 

the

 

pot

 

has

 

failed

 

and

 

won’t

 

give

 

the

 

correct

 

feedback,

 

the

 

antenna

 

can’t

 

complete

 

the

 

target

 

process

 

and

 

the

 

antenna

 

will

 

stay

 

in

 

this

 

position.

 

Setting

 

the

 

pol

 

type

 

to

 

“0009”

 

will

 

make

 

the

 

antenna

 

target

 

by

 

removing

 

the

 

auto

 

pol

 

function

 

from

 

the

 

targeting

 

process;

 

however

 

the

 

miss

 

alignment

 

of

 

the

 

feed

 

will

 

cause

 

bad

 

cross

 

pol

 

isolation.

      

4.

 

Verify

 

the

 

Range

 

of

 

Motion:

    

*Note:

 

Do

 

not

 

try

 

to

 

drive

 

the

 

polarity

 

of

 

the

 

antenna

 

using

 

the

 

pol

 

window

 

of

 

the

 

DAC,

 

remote

 

commands

 

must

 

be

 

used.

 

Also

 

no

 

update

 

on

 

the

 

pol

 

value

 

will

 

be

 

displayed

 

on

 

the

 

DAC

 

when

 

the

 

pot

 

is

 

rotated;

 

it

 

works

 

solely

 

from

 

drive

 

commands

 

entered

 

into

 

the

 

remote

 

command

 

screen.

    

First

 

verify

 

the

 

settings

 

in

 

the

 

DAC

 

are

 

correct,

 

the

 

pol

 

scale

 

should

 

be

 

set

 

to

 

0090

 

to

 

give

 

the

 

feed

 

180

 

degrees

 

of

 

motion.

 

The

 

default

 

pol

 

offset

 

setting

 

for

 

a

 

USAT

 

antenna

 

is

 

0030

 

(however

 

this

 

may

 

have

 

been

 

modified

 

slightly

 

to

 

“trim”

 

the

 

pol

 

angle).

 

Turn

 

tracking

 

off

 

(if

 

applicable)

 

and

 

drive

 

the

 

elevation

 

to

 

0

 

degrees

 

to

 

make

 

it

 

easier

 

to

 

view

 

the

 

feed

 

assembly

 

for

 

diagnostic

 

purposes.

  

Set

 

the

 

pol

 

type

 

in

 

the

 

setup

 

menu

 

of

 

the

 

DAC

 

to

 

“0009”

 

to

 

set

 

the

 

mode

 

of

 

the

 

pol

 

assembly

 

to

 

manual.

  

Now

 

enter

 

the

 

remote

 

command

 

window

 

(in

 

the

 

setup

 

menu)

 

and

 

input

 

the

 

command

 

“g0020”

 

to

 

drive

 

the

 

feed

 

assembly

 

to

 

its

 

lower

 

limit.

 

The

 

LNB

 

should

 

be

 

vertical,

 

to

 

the

 

left

 

of

 

the

 

OMT

 

with

 

the

 

coax

 

cable

 

pointing

 

downwards.

  

Now

 

drive

 

the

 

feed

 

to

 

its

 

upper

 

limit

 

by

 

inputting

 

“g0210”

 

into

 

the

 

remote

 

command

 

screen

 

of

 

the

 

DAC.

 

The

 

LNB

 

should

 

be,

 

vertical

 

to

 

the

 

right

 

of

 

the

 

OMT

 

with

 

the

 

coax

 

cable

 

pointing

 

upwards.

 

If

 

the

 

feed

 

doesn’t

 

have

 

the

 

full

 

180

 

degrees

 

of

 

rotation

 

verify

 

the

 

resistance

 

of

 

the

 

pot

 

as

 

per

 

the

 

following

 

procedure.

 

 

 

Summary of Contents for USAT

Page 1: ......

Page 2: ...lookup table in the DAC If the system is unable to drive the pol motor to obtain the correct feedback or if the pot has failed and won t give the correct feedback the antenna can t complete the target process and the antenna will stay in this position Setting the pol type to 0009 will make the antenna target by removing the auto pol function from the targeting process however the miss alignment of...

Page 3: ...eaches its end stop Now measure the resistance between the slider and the counter clockwise contact grey cable pin 2 and the red cable pin 3 The feedback should be approximately 5k ohms Now slowly rotate the shaft of the pot counter clockwise the reading should count down sequentially After one and a half turns the pot will be in the center of its range giving a resistance of approximately 2 5k oh...

Page 4: ...eflector harness connector from the pol pot connection and then compress the retaining clips to remove the pol pot connector from its mounting bracket 2 Locate the pol pot on the feed assembly and remove it using a 9 64 Allen wrench The pot is secured via a single screw washer and star washer save the hardware for future use 3 Now using the parts supplied in the kit build up the replacement pol po...

Page 5: ...ible if there is a large amount of error in the pot alignment 6 Install the replacement pot assembly onto the feed by looping the pulley through the belt Then install the flat washer followed by the star washer onto the retaining screw and apply Loctite 242 to the thread Pull down on the assembly to tension the belt and tighten the retaining screw Note Additional mounting hardware is provided in t...

Page 6: ...ton again to display the Pol Offset window Verify the pol offset is set to 0030 if not press the arrow key to activate the window Now use the and arrow keys to scroll the cursor along and use the and arrow keys to change the characters to 0030 and press the button 4 Now press the button again to display the Pol Scale window Verify the pol scale is set to 0090 if not press the arrow key to activate...

Page 7: ...alue Enter g0130 g0135 g0137 and so on into the remote command screen until the LNB is aligned horizontally Should the LNB be over to the right of center and needs to be driven counter clockwise to bring it to horizontal decrease the pol value Enter g0110 g0105 g0103 and so on into the remote command screen until the LNB is aligned horizontally 8 Once the LNB has been aligned horizontally as per F...

Page 8: ...screen of the DAC This will drive the feed assembly to its upper electronic end stop set by the potentiometer Once the pol motor has finished driving the LNB should be vertical to the right of the OMT with the coax cable pointing upwards as shown below in Fig 1 5 Fig 1 4 Fig 1 5 12 Set the Pol Type to automatic auto pol Press and hold the arrow keys together until the EL Trim or Auto Trim window i...

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