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Field Service Procedure – Replacement Pol Pot Kit, USAT 

 

Page

 

2

 

of

 

7

 

 

Document No 

135929 Rev A

 

Copyright © Sea Tel, Inc 2012 - The information contained in this document is proprietary to Sea 
Tel, Inc.  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

5.

 

Verify

 

the

 

Resistance

 

of

 

the

 

Pol

 

Pot:

 

The

 

polang

 

potentiometer

 

(pol

 

pot)

 

consists

 

of

 

an

 

internal

 

slider

 

as

 

well

 

as

 

a

 

clockwise

 

and

 

Ccounter

clockwise

 

contact.

 

To

 

verify

 

the

 

resistance

 

of

 

the

 

pot

 

a

 

multi

meter

 

can

 

be

 

used

 

to

 

measure

 

between

 

the

 

slider

 

and

 

one

 

of

 

the

 

wipers

 

while

 

rotating

 

the

 

shaft

 

through

 

its

 

range

 

and

 

verifying

 

the

 

0

 

 

5

 

ohms

 

is

 

outputted

 

correctly.

 

Disconnect

 

the

 

pot’s

 

reflector

 

harness

 

connector

 

from

 

the

 

pol

 

pots

 

connection.

   

 

 

 

Looking

 

down

 

onto

 

the

 

shaft

 

of

 

the

 

pot

 

rotate

 

it

 

clockwise

 

until

 

it

 

reaches

 

its

 

end

 

stop.

 

Now

 

measure

 

the

 

resistance

 

between

 

the

 

slider

 

and

 

the

 

counter

clockwise

 

contact

 

(grey

 

cable,

 

pin

 

2

 

and

 

the

 

red

 

cable,

 

pin

 

3).

  

The

 

feedback

 

should

 

be

 

approximately

 

5k

 

ohms.

 

 

 

Now

 

slowly

 

rotate

 

the

 

shaft

 

of

 

the

 

pot

 

counter

 

clockwise,

 

the

 

reading

 

should

 

count

 

down

 

sequentially.

 

After

 

one

 

and

 

a

 

half

 

turns

 

the

 

pot

 

will

 

be

 

in

 

the

 

center

 

of

 

its

 

range

 

giving

 

a

 

resistance

 

of

 

approximately

 

2.5k

 

ohms.

 

 

 

Continue

 

to

 

rotate

 

the

 

pot

 

until

 

the

 

counter

 

clockwise

 

end

 

stop

 

(it

 

will

 

now

 

have

 

turned

 

through

 

all

 

3

 

rotations

 

of

 

its

 

range),

 

the

 

resistance

 

should

 

be

 

approximately

 

0

 

ohms.

 

 

 

Leaving

 

the

 

pot

 

at

 

its

 

counter

 

clockwise

 

end

 

stop

 

measure

 

between

 

the

 

clockwise

 

contact

 

and

 

the

 

slider

 

(the

 

grey

 

cable

 

pin

 

2

 

and

 

the

 

black

 

cable

 

pin

 

1).

 

The

 

resistance

 

should

 

be

 

reversed

 

from

 

the

 

previous

 

rotation,

 

reading

 

5

 

ohms.

 

Rotating

 

the

 

shaft

 

of

 

the

 

pot

 

clockwise

 

should

 

reduce

 

the

 

resistance

 

through

 

its

 

range

 

to

 

0

 

ohms.

  

Any

 

error

 

with

 

the

 

pot

 

not

 

giving

 

the

 

correct

 

resistance

 

is

 

an

 

indication

 

the

 

pot

 

is

 

defective

 

and

 

needs

 

replacing.

 

 

 

Summary of Contents for USAT

Page 1: ......

Page 2: ...lookup table in the DAC If the system is unable to drive the pol motor to obtain the correct feedback or if the pot has failed and won t give the correct feedback the antenna can t complete the target process and the antenna will stay in this position Setting the pol type to 0009 will make the antenna target by removing the auto pol function from the targeting process however the miss alignment of...

Page 3: ...eaches its end stop Now measure the resistance between the slider and the counter clockwise contact grey cable pin 2 and the red cable pin 3 The feedback should be approximately 5k ohms Now slowly rotate the shaft of the pot counter clockwise the reading should count down sequentially After one and a half turns the pot will be in the center of its range giving a resistance of approximately 2 5k oh...

Page 4: ...eflector harness connector from the pol pot connection and then compress the retaining clips to remove the pol pot connector from its mounting bracket 2 Locate the pol pot on the feed assembly and remove it using a 9 64 Allen wrench The pot is secured via a single screw washer and star washer save the hardware for future use 3 Now using the parts supplied in the kit build up the replacement pol po...

Page 5: ...ible if there is a large amount of error in the pot alignment 6 Install the replacement pot assembly onto the feed by looping the pulley through the belt Then install the flat washer followed by the star washer onto the retaining screw and apply Loctite 242 to the thread Pull down on the assembly to tension the belt and tighten the retaining screw Note Additional mounting hardware is provided in t...

Page 6: ...ton again to display the Pol Offset window Verify the pol offset is set to 0030 if not press the arrow key to activate the window Now use the and arrow keys to scroll the cursor along and use the and arrow keys to change the characters to 0030 and press the button 4 Now press the button again to display the Pol Scale window Verify the pol scale is set to 0090 if not press the arrow key to activate...

Page 7: ...alue Enter g0130 g0135 g0137 and so on into the remote command screen until the LNB is aligned horizontally Should the LNB be over to the right of center and needs to be driven counter clockwise to bring it to horizontal decrease the pol value Enter g0110 g0105 g0103 and so on into the remote command screen until the LNB is aligned horizontally 8 Once the LNB has been aligned horizontally as per F...

Page 8: ...screen of the DAC This will drive the feed assembly to its upper electronic end stop set by the potentiometer Once the pol motor has finished driving the LNB should be vertical to the right of the OMT with the coax cable pointing upwards as shown below in Fig 1 5 Fig 1 4 Fig 1 5 12 Set the Pol Type to automatic auto pol Press and hold the arrow keys together until the EL Trim or Auto Trim window i...

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