Operator for roll-up doors
9
English
SPECIFICATIONS FOR INSTALLATION
The motor must be installed in a space provided with prote
cti
on so that special tools only are needed for
assembly. This prote
cti
on will prevent contact with the crumple zone of the door itself. The prote
cti
on would
not be necessary if the installa
ti
on is done at a height exceeding 2.7 meters. In case of Dead Man fun
cti
oning,
the command pos
iti
on must be installed near the gate, in a pos
iti
on to allow the direct and complete
visualiza
ti
on of the same. In case of doors with empty elements, you must verify the absence of
fi
xed structures
near the door, which can create zones of crushing. Photocells or sensors will be installed when required by
applicable laws. The use of photocells or sensors is required when you install more than one centralized
automated door or in case door is automated in an area that is not under direct control.
RULES TO AVOID ACCIDENTS DURING THE MAINTENANCE
Maintenance should be performed only after the motor has been prepared in safety mode. This is achieved by
ac
ti
va
ti
ng the switch pole, making sure it does not turn off during the maintenance opera
ti
on (lock, signalling,
etc.).
NOTE TO THE USER
The maintenance or tes
ti
ng of the gear is prohibited to unauthorized personnel.
DESCRIPTION OF THE PRODUCT
Content (Fig. 1). Tools required (Fig. 2)
CONDITIONS OF USE
The
SONG
SONG
range 240 motors are intended for installa
ti
on of doors winding systems by quali
fi
ed personnel. The
range 240 motors are designed and constructed for the installa
ti
on of roller shutters provided with a
compensa
ti
on system (by springs) according to the weight limits indicated in the table related to the technical
speci
fi
ca
ti
ons. It is prohibited the use of the motor in applica
ti
ons other than those men
ti
oned above.
TECHNICAL DATAS
TECHNICAL DATAS
Absorbed power
1200 W
Li
ft
ing
380 Kg.
360 Kg.
Power supply
II 230 V. 50/60 Hz +-7%
Current
5.2 A.
Nominal torque
470 Nm.
450 Nm.
Pulley speed
8 r.p.m.
Working temperature
-20° C +50° C
Maximum door travel
6 m.
Opera
ti
on
ti
me
4. min
Weight of the motor
14 Kg.
15 Kg.
MOUNTING OPER ATIONS
Drill in the shutter's central sha
ft
(Fig. 4) one hole Ø 10 mm. in order the operator doesn't turn, and another Ø 12
mm. for the electric wire. If possible, place the operator in the centre of the shutter's sha
ft
in an easy pos
iti
on for
opening the micro-switches lid to make the wire and the regula
ti
on of the limit switches. In case of electric brake,
make another drill of Ø 10 mm. for the cable of the manual release.
Open the pulley unscrewing the M10x25 screws remove the plas
tic
roller band without folding it and keep it in a
clean place. Separate the gear-motor's body removing the 4 screws with the 8mm(
fi
g.5A). hexagonal wrench.
Couple the two parts of the gear-motor around the door's sha
ft
and joint them, screwing the 4 screws on the gear-
motor's suppo
rt(fi
g.5B). If the tube size is of 101 mm diam., remove de adaptor of 76 mm diam. (see
fi
g. 7).
Tighten the M10x130 screw (Fig. 6 A) entering it into the Ø 10 mm. hole of the shutter's sha
ft
.
Put again the plas
tic
roller band in its place.
Apply again the pulley by coupling the two parts and
tig
hten the screws.
Screw also the M10x50 (Fig. 6 B), bi-motor (
fi
g. 9 B). Pressing on the sha
ft
till
the gear-motor is blocked and
tig
hten
the nut.
SONG 240 101-76
SONG 240 101-76 BRAKE