Seaga JDL-2 COMBO, Service And Parts Manual

Page 1: ...1 JDL V1 0 8 2022...

Page 2: ...wner The factory is willing to assist you in this process in any way possible Feel free to contact our Customer Care Department with questions you may have on this process It is important that you kee...

Page 3: ...YS 10 PRODUCT LOADING 11 COIL ADJUSTMENT 12 LOADING BEVERAGE LANES 14 DISPLAY 19 SERVICE MODE 20 SERVICE MODE NAVIGATION 20 VMC VENDING MACHINE CONTROLLER 21 MENU HIERARCHY 22 SERVICE MODE 23 ERROR CO...

Page 4: ...oz Current draw varies depending on Operating Conditions and Load and are subject to change The vending machine is designed for use in indoor conditions only The recommended operating environment is...

Page 5: ...al shelf that slides out for easy access The connectors to connect the Beverage Unit JDLD are also provided in this vertical shelf of the Snack Vendor JDLS The Beverage Vendor JDLD is designed with a...

Page 6: ...in the desired vending location Remove the Snack Unit from its box and place it on top of the Beverage Unit carefully Please use proper lifting and safety precautions while placing the Snack Unit on t...

Page 7: ...vend area of the Snack unit Square the fronts and sides of the Snack and Beverage units Open the Snack unit door and locate the two holes at the bottom of the unit Insert both screws and tighten 2 Ele...

Page 8: ...2 Refrigeration Harnesses Connected Figure 3 Beverage main harness attaches to bottom connector port MENUS Button The Beverage Unit utilizes a Drop Sensor that works on shock and vibration This syste...

Page 9: ...rage unit with the jumper power cord Position cord cover over the jumper cord and attach with four 4 screws into holes provided while ensuring the cord is not pinched or trapped between the cover and...

Page 10: ...To Load Product in Snack Unit a Pull the desired product tray all the way forward Product tray will tilt down Note Pull out only one 1 product tray at a time b Place product in proper size coil Note B...

Page 11: ...row products such as Candy bars are loaded in Tray 3 See Figures 8a and 8b Figure 8a Loading Product Correct load product between coils resting on the product tray never on the bottom loop of the coil...

Page 12: ...sure to the straight part of the coil that is inserted into the Coil Driver Lift up on the Coil to remove Coil Driver with three 3 adjustment options Back of Product Tray Snack or Entree If you are ex...

Page 13: ...mprehensive list of tested products see Figure 16 Your vending machine has been set by the factory for the following products and groups see Figure 12 Selection 140 12 oz Can Group 5 Side Spacer Large...

Page 14: ...cer to the closest slot to the back of the bottle or can placed in the rear of the column Insert the bottom left corner first The gap between the rear spacer and the rear bottle or can must be less th...

Page 15: ...l Cans not slim cans are loaded lying down three deep in each column Load cans with the top of the first can touching the back of the column The bottom of the next can should be touching the bottom of...

Page 16: ...e Lemonade Lip ton Iced or Green Tea Coke Pep si and Various Brands Side Spacer Small LH Tops to Back 10 1 14 oz 414 ml Bottle Nesquik Side Spacer Small LH Tops to Back 10 1 18 5 oz 547 ml Bottle Pure...

Page 17: ...ack Spacer Auger Insert Large Alternate top and bottom 14 9 16 9 oz 500 ml Bottle Dasani Water Side Spacer Large LH Auger Insert Large Tops to Back 12 10 Note There are many variations of packaging Th...

Page 18: ...potential customers To display your products 1 Remove the Drink Display Back Panel by loosening and removing the thumb screws located on either side of the panel 2 Place each beverage in order of sel...

Page 19: ...credit is less than the selection s price the price of the selection is displayed for a few seconds before reverting to one of the above credit display formats If a coin or other payment is made the d...

Page 20: ...cessing the appropriate operation Price setting audit display and operating modes can be read and adjusted from here The user can also perform tests on the machine through this mode Note any Credit wi...

Page 21: ...21 JDL V1 0 8 2022 VMC VENDING MACHINE CONTROLLER Enter Service Mode by pressing the MENUS Button on the VMC Circuit board Fig 21 Figure 21 VMC and Menus Button MENUS Button...

Page 22: ...lection Style Touch Comm Forced Vend Bill Escrow Multi Vend Free Vend Fast Change Optical Vend POS Message Set Point Drop Sensor Discount Exact Change Unconditional Acceptance Max Change Shutdown Ener...

Page 23: ...6 Press to Save changes 7 Press to go to Next row or 8 Press to exit to previous menu SELECTION 1 Press Service Mode Button 2 Press 1 for Price Program 3 Press 3 for Selection 4 Use number keys to en...

Page 24: ...for Coupon1 or corresponding number for additional coupons up to Coupon5 5 Press 1 for All Items 6 Press 1 to toggle to Off 7 Press to save changes 8 Press to exit to previous menu 9 Press 2 to enter...

Page 25: ...nly five selection combinations available For example if Coupon1 is set for All Items Token1 is also set for All Items TOKEN ALL ITEMS 1 Press Service Mode Button 2 Press 1 for Price Program 3 Press 5...

Page 26: ...menu 15 Press to edit 16 Use number keys to enter Token value 17 Press to save changes or to delete Coupon value then to Save 18 Press to exit to previous menu 19 Select Token2 5 to continue or Press...

Page 27: ...continue setting Ranges repeat steps 10 and 11 There are 5 ranges per combo 14 When finished press to exit to previous menu To delete a previously set Combo 1 Press Service Mode Button 2 Press 1 for...

Page 28: ...utton 2 Press 1 for Price Program 3 Press 8 for Lottery 4 Press 1 for Lottery Rate 5 Press to edit 6 Use number keys to enter number of vends 7 Press to Save Changes 8 Press to exit to previous menu 9...

Page 29: ...ss Service Mode Button 2 Press 2 for Cash Counters 3 Press 4 for Short Dex 4 Press 4 to toggle On Off 5 Press to Save changes 6 Press to exit to previous menu RESET ON READ 5 1 Press Service Mode Butt...

Page 30: ...enter Time in format shown 12 Press to Save changes 13 Press to exit to previous menu 14 Press 3 to change DST Daylight Savings Time 15 Press 3 to toggle between OFF Australia Europe or North America...

Page 31: ...ton 2 Press 4 for Configuration 3 Press 5 for Row Type 4 Use number keys to enter Row number 5 Press 1 to Edit Toggle between Snack Can or SO Switch 6 Press to Save changes 7 Press to exit to previous...

Page 32: ...Sales section 6 Press to Save changes 7 Press to exit to previous menu By using Space to Sales to join selections in By2 s or a Row or whichever choice is made you have insured that this popular item...

Page 33: ...enu will change to Custom automatically 8 Use number keys to Enter Selection in our example 150 9 Press to add a link 10 Use number keys to enter another selection 11 Press to save changes 12 Press to...

Page 34: ...ss 3 to toggle to 3 Wire other options Solenoid 2 Wire 2 Wire 1ms or 3 Wire Slow 7 Press to save changes 8 Press to exit to previous menu TEMP Note Must be set to COLD 1 Press Service Mode Button 2 Pr...

Page 35: ...Press to exit to previous menu LOCKER LIGHT Note Not used on this model AUX USD Note Not used on this model ALT CARD RULES Note Not used on this model 5 OPTIONS The following sub menus are included in...

Page 36: ...ine For card reader sessions the Multi Vend feature will function only if the card reader supports multiple vend capability NOTE If Fast Change is set to ON it will override Multi Vend and change will...

Page 37: ...n ON OFF 14 Press to save changes 15 Press to exit to previous menu 16 Press 4 for Programmable POS 17 Press 4 to Edit Toggle between ON OFF 18 Press to save changes 19 Press to exit to previous menu...

Page 38: ...his menu requires a password The factory default password is 2314 The following sub menus are included in the Advanced Features menu Discount Shutdown Exact Change Energy Savings Unconditional Accepta...

Page 39: ...le 31 Press 8 for Sunday menu 32 Repeat steps 16 18 as needed using 8 to toggle 33 Press to exit to previous menu 34 Press 5 for Start Time menu 35 Press to edit 36 Use number keys to enter Start Time...

Page 40: ...rday menu 31 Repeat steps 17 19 as needed using 7 to toggle 32 Press 8 for Sunday menu 33 Repeat steps 17 19 as needed using 8 to toggle 34 Press to exit to previous menu 35 Press 5 for Start Time men...

Page 41: ...19 as needed using 6 to toggle 30 Press 7 for Saturday menu 31 Repeat steps 17 19 as needed using 7 to toggle 32 Press 8 for Sunday menu 33 Repeat steps 17 19 as needed using 8 to toggle 34 Press to...

Page 42: ...19 as needed using 6 to toggle 30 Press 7 for Saturday menu 31 Repeat steps 17 19 as needed using 7 to toggle 32 Press 8 for Sunday menu 33 Repeat steps 17 19 as needed using 8 to toggle 34 Press to...

Page 43: ...ce value All cash box coins or bills equal to or less than this set value will be accepted even if the changer cannot return an equal amount of change When set to 0 zero all changer tube coins are acc...

Page 44: ...other For each interval the VMC can be programmed from no days up to every day of the week on which the specified shutdown time intervals are active SHUTDOWN BY ALL ITEMS 1 Press Service Mode Button...

Page 45: ...mber keys to enter Row number First 2 character of any selections in the row 8 Press 1 to toggle Row ON OFF 9 Press to save changes 10 Press to exit to previous menu 11 Press 4 for Day menu 12 Press 1...

Page 46: ...nu 11 Press 4 for Day menu 12 Press 1 for Every Day 13 Press 1 to toggle All Days ON OFF 14 Press to save changes 15 Press 2 Monday menu 16 Press 2 to toggle Monday ON OFF 17 Press to save changes 18...

Page 47: ...o exit to previous menu 15 Use numbers 3 8 to complete the other days of the week using steps 11 thru 14 16 Press to exit to previous menu 17 Press 5 for Start Time menu 18 Press 5 again or press 19 P...

Page 48: ...Press Service Mode Button 2 Press 6 for Advanced Menu 3 Use number keys to enter Password 2314 4 Press 0 for Currency menu 5 Press 0 to toggle between and Rs 6 Press to save changes 7 Press to exit t...

Page 49: ...Press Service Mode Button 2 Press 0 for Test Modes 3 Press 1 to test relays 4 Press 1 to test Relay1 5 Press 1 to toggle relay ON OFF 6 Press 2 to test Relay2 7 Press 2 to toggle relay ON OFF 8 Repea...

Page 50: ...rify your changes and any error messages VMC Door Switch Door switch is seen as open for greater than the allowed time Check the door switch for correct operation Check door wire harness VMC Scale Fac...

Page 51: ...mation on motor open short home switch and jam conditions Motor Under Voltage The detected motor voltage is not high enough to run the selection motors Test vend selection motor for correct operation...

Page 52: ...ins Review inserted coins See changer service manual Coin Mech Accpt Disc The coin changer has reported that the coin validation acceptor is disconnected Re connect the coin changer s acceptor See cha...

Page 53: ...Vend motors from the snack portion are NEVER to be used in the Beverage portion Failure to follow this caution could result in fire or explosion Each Selection is vended by the action of the Vend Moto...

Page 54: ...attention to the orientation of the motor plug wire connector h Replace Vend Motor by repeating above steps in reverse order making sure you plug the vend motor connector in the same way it was origi...

Page 55: ...upper portion of the changer Figure 24 When in Service Mode go to QTY TUBE 3 and press a User Interface Button on the changer to dispense the coins in that tube Note that the changer will empty that s...

Page 56: ...area Note the ramp in this area should also be cleaned on a regular basis to ensure trouble free operation 5 Open the Coin Channel Cover by using the tab on the left side to pull forward 6 Check this...

Page 57: ...this is very important to avoid damaging not only the coin changer but your VMC Failure to disconnect power before performing this operation will void your warranty b Disconnect the Wire Harness to t...

Page 58: ...he factory and is set to validate 1 and 5 bills but will not accept bills if the coin tubes are empty The Bill Validator verifies accepts and stores paper currency but change is given in coins only Bi...

Page 59: ...o remove the Bill Validator a Disconnect the power to the machine this is very important to avoid damaging not only the bill validator but your VMC Failure to disconnect power before performing this o...

Page 60: ...maged bill can jam within the Bill Validator putting it out of service 1 To Clear a Jam a Remove Bill Collection Box as instructed in Bill Retrieval and inspect for a jammed bill b Remove bill jam and...

Page 61: ...chill the cans and bottles The refrigeration unit can be easily accessed by opening the beverage unit door and sliding the front grill up and out Remove the single blue thumbscrew from the center floo...

Page 62: ...oval Reverse these steps to reinstall the refrigeration deck The refrigeration deck is a modular system consisting of Compressor Condenser Condenser fan Evaporator Evaporator Fan Accumulator or Dryer...

Page 63: ...the wall The temperature sensor and VMC control the on and off cycling of the compressor The temperature sensor is located on the back side of the refrigeration deck To determine if the compressor sy...

Page 64: ...of environment is the equipment designed for A The machine is specifically designed for indoor use only Optimal location temperature is 75 F with 40 RH Avoid placing unit in direct sunlight Q How do I...

Page 65: ...the coil or the product may be in the wrong sized coil 2 Product pushers may help bring the product forward as the coil turns and help the product drop at a more even level Q A selection will try to v...

Page 66: ...he compressor needs to rest for a minimum of 24 hours prior to running in order for the oils in the compressor to return to their non threatening position Q Are the drink shims pre installed at the fa...

Page 67: ...eans that there is a jam located in the upper cassette You can clear that by opening the clear center access door or opening the flap on top to check for interior jams Bill Validator My vendor won t a...

Page 68: ...1 SAI92030 CABINET 1 2 SAI92033 DOOR 1 3 WE9225G SLIDE OUT VERTICAL SHELF 1 4 SAI92022 TRANSFORMER PLATE ASSEMBLY 1 5 SAI9221 8 SELECTION PRODUCT TRAY 1 6 SAI9222 4 SELECTION PRODUCT TRAY 2 7 STI94087...

Page 69: ...SCRIPTION QTY 1 HAC247 HAC246 T HANDLE LOCK 1 2 SAI92031 DOOR 1 3 PLI816A DOOR WINDOW 1 4 FAI856 HEX NUT 14 5 FAI884 SCREW 8 6 HAI351 HINGE 1 7 SAI92012G DELIVERY DOOR 1 8 STI92066 BRACKET PUSH DOOR M...

Page 70: ...NO DESCRIPTION QTY 1 SAI94011G CABINET 1 2 STI94100 DOOR ASSEMBLY 1 3 SAI56012 DISPENSER ASSEMBLY 1 4 HAI2094 GUIDE PIN 1 5 REI921 REFRIGRATION DECK 1 6 PLI613 KNOB 1 7 FAI915 HEX BOLT 2 8 SAI94026 F...

Page 71: ...FOAMED 1 3 PLI808A DOOR WINDOW 1 4 PLI94005 INNER LINER 1 5 STI94086 GASKET RETAINER VERTICAL 2 6 STI94086A GASKET RETAINER HORIZONTAL 2 7 PLI615 GASKET 1 8 SAI94027 CAN DISPLAY 1 9 STI94104 SELECTIO...

Page 72: ...N DELIVERY SYSTEM INNER 6 8 STI54038 DELIVERY PANEL OUTSIDE RH 1 9 STI54036 BRACKET ARCH SUPPORT 1 10 SAI817 PRODUCT RETAINER ASSEMBLY 7 11 STI55031 PANEL LH EXTENSION 1 ITEM NO PART NO DESCRIPTION QT...

Page 73: ...ICAL SHELF 1 2 SAI920 RETURN COIN FLAP ASSEMBLY 1 3 STI92052G COIN DROP MOUNT 1 4 PLI607 COIN RETURN TRAY 1 5 SAI92024G COIN DROP CHUTE 1 6 STI92029G COIN RETURN CHUTE 1 7 SAI92023 COIN INSERT CHUTE 1...

Page 74: ...3 4 2 Parts List ITEM NO PART NO DESCRIPTION QTY 1 SAI92006 TRAY WELDED 1 2 WFI887 COIL 4 3 FAI923 NYLOCK NUT 6 4 PLI802A WHEEL TRAY 6 5 HAI602 PIN WHEEL TRAY 6 6 FAI882 SCREW 8 7 ELC920 MOTOR 4 8 PL...

Page 75: ...8 10 Parts List ITEM NO PART NO DESCRIPTION QTY 1 SAI92006 TRAY WELDED 1 2 WFI814 COIL 8 3 FAI923 NYLOCK NUT 6 4 PLI802A WHEEL TRAY 6 5 HAI602 PIN WHEEL TRAY 6 6 FAI882 SCREW 16 7 ELC920 MOTOR 8 8 PL...

Page 76: ...2 REC936 EVAPORATOR 1 3 REC300A FAN MUFFIN 2 4 REI929 COMPRESSOR 1 5 ELI595 TERMINAL BLOCK 1 6 PLI612 CONDENSATE TRAY 1 7 REC928 MOTOR 1 8 STI94076 SHROUD CONDENSER 1 9 REC934 CONDENSER 1 10 HAI796 GR...

Page 77: ...77 JDL V1 0 8 2022 WIRING DIAGRAM Refrigeration Deck...

Page 78: ...t for the indicated temperature and humidity levels Proper use of equipment including loading programming and setup THIS WARRANTY IS EXCLUSIVE AND IS GIVEN BY SEAGA AND ACCEPTED BY BUYER IN LIEU OF AN...