Seagull Models NEMESIS, Assembly Manual

Page 1: ...Y MANUAL Code SEA 114 Specifications Wingspan 80 5 in 204 5cm Wing area 1069 5 sq ins 69 sq dm Weight 11 9 13 2 lbs 7 6kg Length 64 3 in 163 4 cm Engine Motor size 50 60cc gasoline Radio 5 channels with 6 servos ...

Page 2: ...help you build a great flying aeroplane Please read this manual throughly before starting assembly of your NEMESIS Use the parts listing be low to indentify all parts Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is ca pable of causing injury to people or property WHEN YOU FLY THIS AEROPLANE YOU ASSUME ALL RISK REPONSIBILITY If you are inexperienced with ...

Page 3: ...ontrol surfaces including the ailer ons elevators and rudder are prehinged with hinges installed but the hinges are not glued in place It is imperative that you properly adhere the hinges in place per the steps that follow us ing a high quality thin C A glue Carefully remove the aileron from one of the wing panels Note the position of the hinges 1 C A Hinge Remove each hinge from the wing panel an...

Page 4: ...leron in the opposite direction from the opposite side Apply thin C A glue to each hinge making sure that the C A penetrates into both the aileron and wing panel Using C A remover debonder and a paper towel remove any excess C A glue that may have accumulated on the wing or in the aileron hinge area Repeat this process with the other wing panel securely hinging the aileron in place After both aile...

Page 5: ... surface as shown INSTALL THE AILERONS CONTROL HORN 1 2 Ailerons control horn 3 Place low tack tape 1 32 inch 1mm from the control horn slot This will pre vent epoxy from getting on the control surface when the control horns are glued in place Remove the control horns from the control surfaces Apply epoxy to the slot in the aileron and flap Make sure the epoxy gets into the slot for a good bond be...

Page 6: ...f servos differ you may need to adjust the size of the precut opening in the mount The notch in the sides of the mount allow the servo lead to pass through Place the servo between the mounting blocks and space it from the hatch Use a pencil to mark the mounting hole loca tions on the blocks INSTALLING THE AILERON SERVOS Use drill bit in a pin vise to drill the mouting holes in the blocks 1 5mm 3 4...

Page 7: ... accelerator Secure the servo to the aileron hatch using Phillips screwdriver and the screws provided with the servo Apply 1 2 drops of thin C A to each of the mounting tabs Allow the C A to cure without using accelerator Remove the string from the wing at the servo location and use the tape to attach it to the servo extension lead Pull the lead through the wing and remove the string C A glue 7 8 ...

Page 8: ...nut Set the aileron hatch in place and use a Phillips screw driver to install it with four wood screws 11 12 3x10mm 13 14 AILERON PUSHROD INSTALLATION Please study images below 75mm 2 1 M3 clevis M3 lock nut 3 4 M3 clevis Fuel tubing Hex nut ...

Page 9: ...9 INSTALLING LANDING GEAR Locate items necessary to install Sprin Landing Gear 1 3 2 4 5 6 7 M3x4mm Collar ...

Page 10: ...N E M E S I S Instruction Manual 10 9 8 10 11 12 13 14 15 ...

Page 11: ... grommets and brass collets into all servos Test fit the servos into the fuselage servo mounts Secure the servos with the screws provided with your radio system 1 3 Rudder servo THROTTLE SERVO ARM INSTALLATION Install adjustable servo connector in the servo arm as same as picture below 2 3 Rudder servo arm 1 Throttle servo Throttle servo arm 2 Minimum servo spec Torque 6 0V 192 4 oz in 13 8 kg cm ...

Page 12: ...G THE STOPPER ASSEMBLY Using a modeling knife carefully cut off the rear portion of one of the 3 nylon tubes leaving 1 2 protruding from the rear of the stopper This will be the fuel pick up tube Using a modeling knife cut one length of silicon fuel line Connect one end of the line to the weighted fuel pick up and the other end to the nylon pick up tube 1 ...

Page 13: ...t overtight en the assembly as this could cause the tank to split With the stopper assembly in place the weighted pick up should rest away from the rear of the tank and move freely inside the tank The top of the vent tube should rest just below the top of the tank It should not touch the top of the tank 1 Fuel pick up tube Vent tube Fuel filltube Slide the fuel tank into the fuselage Guide the lin...

Page 14: ...the tank to the engine and muffler The vent line will connect to the muffler and the line from the clunk tothe carburetor Blow through one of the lines to ensure the fuel lines have not become kinked inside the fuel tank compartment Air should flow through easily MOUNTING THE ENGINE Please see below pictures 1 2 ...

Page 15: ...15 4 3 5 6 7 8 9 5x90mm 10 ...

Page 16: ...N E M E S I S Instruction Manual 16 11 12 13 180mm 15 16 17 18 14 Ignition Modude ...

Page 17: ...ar to the servo center line Move the throttle stick to the closed po sition and move the carburetor to closed Use a 2 5mm hex wrench to tighten the screw that secures the throttle pushrod wire Make sure to use threadlock on the screw so it does not vibrate loose 21 22 COWLING Please see below pictures 2 1 Tape the cowl to the fuselage using low tack tape ...

Page 18: ...ller and spinner in order to fid the exact location of the cowl When satisfied with the cowl place ment secure the cowl to the fuselage us ing masking tape Install the muffler and muffler extension onto the engine and make the cutout in the cowl for muffler clearance Connect the fuel and pressure lines to the carbu retor muffler and fuel filer valve Secure the cowl to fuselage using the M3x10mm so...

Page 19: ...all the electric power conversion included with your model Because of the size of the cowl it may be nec essary to use a needle valve extension for the high speed needle valve Make this out of suf ficient length 1 5mm wire and install it into the end of the needle valve Secure the wire in place by tightening the set screw in the side of the needle valve 9 12 13 10 11 ...

Page 20: ...ic motor box to the fire wall centered with the cross lines drawn on the electric motor box and firewall Using M6x25mm to secure the motor box to the firewall Please see pictures below 4 6 5 7 Motor 360 6000 Watts Propeller 24x10 25x12 ESC 160A 200A 12S Lipo ...

Page 21: ...cure the motor Please see picture shown 8 6x35mm 9 10 11 6mm Then use 8mm drill bit to enlarge the holes on the electric motor box 12 8mm 13 Attach the motor mount to the front of the electric motor box using four 4mm blind nut four M6x25mm hex head bolts to secure the motor Please see picture shown 14 6x25mm Blind nut ...

Page 22: ... sharp modeling knife and carefully trim away the spinner cone where the propel ler comes in contact with it 180mm 15 Epoxy 16 Balsa stick Attach the speed control to the side of the motor box using two sided tape and tie wraps Connect the appropriate leads from the speed control to the mo tor Make sure the leads will not interfere with the operation of the motor 17 18 19 Speed control Battery ...

Page 23: ...23 2 1 2 HINGING THE ELEVATOR Glue the elevator hinges in place using tthe same techniques as shown in images below 3 4 5 1 INSTALL ELEVATOR CONTROL HORN Fiberglass control horn Epoxy ...

Page 24: ...3 4 5 Epoxy 6 7 8 HINGING THE RUDDER Glue the top three rudder hinges in place using the same techniques used to hinge the elevator The lower hinge will be glued when the fin rudder assembly is attached to the fu selage Elevator fiberglass control horn ...

Page 25: ...25 4 1 2 3 Epoxy 3 1 2 INSTALL RUDDER CONTROL HORN Repeat steps to install the rudder control horn as same as steps done for elevator Fiberglass control horn ...

Page 26: ...i angle and extend this mark from back to front across the top of the stabilizer Also extend this mark down the back of the trailing edge of the stabilizer Using a modeling knife carefully re move the covering at mounting slot of horizontal stabilizer both side of fuse lage Draw center line Slide the stabilizer into place in the precut slot in the rear of the fuselage The stabilizer should be push...

Page 27: ...t overlaps the stabilizer mounting platform sides in the fuselage Remove the covering from both the top and the bottom of the platform sides When you are sure that everything is aligned correctly mix up a generous amount of 30 Minute Epoxy Apply a thin layer to the top and bottom of the stabi lizer mounting area and to the stabilizer mounting platform sides in the fuselage Slide the stabilizer in ...

Page 28: ...ge of the fuselage and the lower rudder hinge should engage the precut hinge slot in the lower fuselage The bottom edge of the stabi lizer should also be firmly pushed against the top of the horizontal stabilizer Slide the vertical stabilizer back inplace Using a triangle check to ensure that the vertical stabilizer is aligned 90º to the horizontal stabilizer While holding the vertical stabilizer ...

Page 29: ...er mounting area Apply epoxy to the bot tom and top edges of the filler block and to the lower hinge also Set the stabilizer in place and realign Double check all of your measurements once more before the epoxy cures Hold the stabilizer in place with T pins or masking tape and remove any excess epoxy using a paper towel and rubbing alcohol Allow the epoxy to fully cure before proceeding 7 Hinge 8 ...

Page 30: ... necessary to install elevator pushrod Elevator pushrods assembly as pictures below ELEVATOR PUSHROD INSTALLATION 4 1 5 Locate items necessary to install rudder pushrod RUDDER PUSHROD INSTALLATION 2 3 Rudder pushrods assembly as pictures below 100mm 750mm ...

Page 31: ...31 4 2 4 5 3 5 1 MOUNTING THE TAIL WHEEL Locate items necessary to install tail wheel 3x25mm 3x20mm ...

Page 32: ...N E M E S I S Instruction Manual 32 6 2 10 11 7 8 9 1 INSTALLATION PILOT AND CANOPY Locate items necessary to install pilot seats Cut ...

Page 33: ...33 3 4 1 2 3 ATTACHMENT WING FUSELAGE Attach the aluminium tube into fuselage Wing tube 4 5 6 Wing bolt C A glue Epoxy 70mm 4x20mm ...

Page 34: ...ening the wing bolts Your model should be flight ready before balancing 7 8 With the wing attached to the fuselage all parts of the model installed ready to fly and empty fuel tanks hold the mod el at the marked balance point with the stabilizer level Lift the model If the tail drops when you lift the model is tail heavy and you must add weight to the nose If the nose drops it is nose heavy and yo...

Page 35: ...ate Up 20 mm Down 20 mm Elevator High Rate Up 30 mm Down 30 mm Low Rate Up 20 mm Down 20 mm Rudder High Rate Right 40 mm Left 40 mm Low Rate Right 30 mm Left 30 mm CONTROL THROWS 1 135mm 20 30mm 20 30mm 30 40mm 30 40mm Wing Fuselage 20 30mm 20 30mm ...

Page 36: ...ron stick to the right The right ailer on should move up and the other aileron should move down If it does not flip the servo reversing switch on your transmit ter to change the direction 1 Completely charge your transmit ter and receiver batteries before your first day of flying 2 Check every bolt and every glue joint in the NEMESIS to ensure that eve rything is tight and well bonded 3 Double che...

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