SEAL AquaSEAL AS-1600, Owner'S Operation Manual

Page 1: ...Seal Brands the finishing touch AquaSEAL AS 1600 AquaSEAL AS 1600 Liquid Laminator Owner s Operation Manual Important Read and understand all safety information before operating...

Page 2: ...contains illustrations of the basic hardware components Section 2 Operating Procedures describes procedures for setting up starting stopping and controlling the machine Section 3 Troubleshooting Misce...

Page 3: ...tion Hardware Overview 6 10 Section 2 Operating Procedures Tools Supplies Needed 11 Loading the Sealant 11 Loading the Media 11 Pre heat the Laminator 12 Web the Laminator 13 Run the Laminator 14 15 C...

Page 4: ...ansfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate...

Page 5: ...Instructions Caution When handling any chemical products read the manufacturers container labels and the Material Safety Data Sheets MSDS for important health safety and environmental information To o...

Page 6: ...sealant delivery system q Do not wear loose clothing and contain loose hair to avoid becoming entangled with moving parts of the machine q Comply with all safety warning signs labels and instructions...

Page 7: ...up roller During operation the liquid laminator applies sealant onto the printed graphics and then cures and dries it before winding the media onto the take up core Hardware Overview Figure 1 1 shows...

Page 8: ...he Draw Down Assembly and is used to catch any drips of coating that may fall off the edge or end of the media during operation The Drip Tray pulls out the front of the machine for periodic cleaning T...

Page 9: ...peration it is lowered into it s down position Note The Dryer Panel has fans in the top of it that force air through perforations in the face of the Heater These fans are used to push humidity out of...

Page 10: ...s the machine It connects the machine to the following power sources 228 240VAC 50 60 Hz single phase 30 Amps Maximum Power Consumption 6000 Watts It is strongly recommended that the machine is fed fr...

Page 11: ...on 1 Introduction 10 Hardware Overview continued Figure 1 3 shows the rear view of the liquid laminator Major components safety items shown in red include the following Figure 1 4 Rear View Take up Ma...

Page 12: ...oves Bucket of water 3M Scotchbrite pad 1 Loading Materials Loading the Sealant 1 Disconnect quick connector fitting in supply line and remove the lid from the Sealant Tank Figure 2 1 Quick Disconnect...

Page 13: ...trol locations 2 On the Heater Controller press and hold the SET button to check the set point temperature Adjust the set point by holding the SET button down and using the UP DOWN arrows to scroll to...

Page 14: ...ake up core onto the Take up Mandrel and align with the edge of the roll of media on the Unwind Mandrel 3 Pull media up over the web Idler under the Draw down Assembly and under the Dryer Assembly to...

Page 15: ...bracket The outer brackets position similarly next to the inner brackets with the bracket roller sealing against the bottom of the media Tighten in place with the red knob on the side of the bracket...

Page 16: ...n you will need to manually provide back tension as the media runs out 8 Approximately 1 6M 5 ft prior to the last piece of media going past the Draw Down Assembly the Flow control valve at the Applic...

Page 17: ...nd raise the draw down assembly for cleaning Figure 2 6 Clean Up View 4 Using a WET cloth wipe the 2 draw down bars to remove any excess sealant from them Note Sometimes the tail end of the material w...

Page 18: ...take up alignment is poor Realign the media Coated Media is wet coming out of the dryer panel Insufficient drying Reduce web speed Increase the heat panel temperature Media surface is contaminated En...

Page 19: ...Section 3 Troubleshooting 18...

Page 20: ...lectrical codes in your area Specifications subject to change without notice Seal Graphics Seal Graphics Seal Graphics Seal Graphics Seal Graphics Americas Corporation Canada U K Ltd Europe BV Pacific...