17
W E B B I N G F I L M S W I T H O U T A R E L E A S E L I N E R
The following are the basic webbing procedures for
webbing films without a release liner:
•
Select films slightly wider than the image to allow for
a border without film waste. A border of 1/8” to
1/4” (3-6mm) is adequate.
•
Ensure the main roller’s temperatures are set
according to the recommendations of the laminates
being used (see literature enclosed in your material
box).
WARNING! The rollers should be together and
turning while heating up to provide even heat
distribution and prevent roller flat spots from
developing.
•
Once the laminator reaches correct operating
temperature, stop the laminator and raise the top
roller.
•
Pivot the front table down for easier webbing access.
•
Load and center the films on top and bottom unwind
shafts with the dull adhesive side facing out and the
unwind brake tension released.
NOTE: Check if the film widths of the lower
and upper web are the same!
•
TOP FILM: Pull the film down from the top unwind
shaft, and place it evenly over the face of the top
roller.
•
BOTTOM FILM: Pull the film up from the bottom
unwind shaft and place it evenly over the top film
draped over the face of the top roller.
•
The two films will then heat and stick together.
•
Set the Nip Setting to 1/16” (2mm) to allow for the
thickness of a leader-board.
•
FILMS INTO NIP: Use the leader-board to push the
film(s) into the main roller nip.
•
Lower the top roller and use the foot switch to
advance the leader board through the nip.
NOTE: Keep the film under tension (holding
back on the film roll) to prevent the photoelectric
eyes being tripped.
•
When the film reaches the chill shoe, cut off the
leader board.
WARNING! Do not use open blades to cut or
slice on the surface of the chill shoe. Small cuts
and scratches will affect the output quality.
•
Using the footswitch, feed the film into the pull
rollers.
•
Check at the rear of the laminator, making sure the
film does not wrap around the enclosed pull rollers.
•
Raise the top roller and set the Nip Setting to ‘0’, then
lower the roller again.
•
Return the in-feed table to its working position.
•
Apply light unwind brake tension gradually on both
unwind shafts until there are no wrinkles in the film
as it goes into the nip
•
Run the laminator for about 3 feet (1 meter), to work
out any wrinkles. If wrinkles persist, cut the film and
web the laminator again.
Y
OU ARE NOW READY TO FEED IMAGES
!
Film Path
Media Path
Figure 10. Webbing films w/o Release Liners
