Sealed Air TASKI swingo XP-M, Technical Manual

Page 1: ...Edition V1 00 2014 Technical Manual...

Page 2: ...ange 1 4 2 Technical information 2 4 2 1 Machine profile 2 4 2 2 Technical data 2 4 2 3 Machine speed 3 4 2 4 Dimensions and weights 3 4 2 5 Battery 4 4 2 5 1 Battery compartment 4 4 2 5 2 Battery spe...

Page 3: ...ring 36 5 7 3 Removing of front and back blades 38 5 7 4 Mounting of front and back blades 39 5 8 Tool lowering unit 40 5 8 1 Removing of spring bracket set configured 40 5 8 2 Mounting of spring brac...

Page 4: ...electronics connections 12 6 5 Charger 16 6 5 1 Removing of charger 16 6 5 2 Mounting of charger 17 6 5 3 Charger connections 18 6 6 Power relay 20 6 6 1 Removing of power relay 20 6 6 2 Mounting of...

Page 5: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 1 Forward...

Page 6: ...he technical training 1 2 Technical Training The Technical Training is addressed as reference book for the technical training sessions and will be distributed to the floor care responsible and or to t...

Page 7: ...nloaded from e spares documents 1 4 Summary We are convinced that the Technical Manual concept together with the Technical Training are powerful tools which will help our service organisations to achi...

Page 8: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 2 Elementary...

Page 9: ...that are used in this machine please carefully read the product label and Ma terial Safety Data Sheet MSDS Empty water tanks prior to carrying out any maintenance Ensure contaminated water is emptied...

Page 10: ...onents Almost any material can generate static electricity The ability to store or unload the charge depends on the type of material Static discharge can damage devices this can result in immediate pr...

Page 11: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 3 General...

Page 12: ...the original place If you have to remove self locking nuts you should replace them by new ones 3 1 3 Direction description On the RH always means on the right hand side of the machine in working dire...

Page 13: ...14 Diversey Care 03 1 TASKI general_V1 00 fm 3 2 Required material 3 2 1 Tools A standard range of tools is required e g Fork spanners Allen keys Torx keys 3 2 2 Material No special tools are required...

Page 14: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 4 Technical data...

Page 15: ...go XP M 01 7523098 TASKI swingo XP M Seafreight 01 7523359 TASKI swingo XP M BMS EURO 01 7523361 TASKI swingo XP M BMS SEV 01 7522818 TASKI swingo XP R 01 7523097 TASKI swingo XP R Seafreight 01 75233...

Page 16: ...750 Squeegee width mm 950 Tank size bag system l 113 Table 2 Machine profile Pos Unit Value XP R Value XP M Noise level dB A 69 Vibration m s2 0 5 2 5 Approvals VE Nominal consumption W 1275 1200 Pow...

Page 17: ...able 4 Machine speed Pos Unit Value XP R Value XP M Dimensions L W H mm 1310 950 1300 Door pass through with without squeegee mm 950 800 Battery compartment two L W H mm 530 190 275 Net weight without...

Page 18: ...0 2014 4 4 Copyright 2014 Diversey Care 04 1 swingo XP_M_R technical data_V1 00 fm Picture 1 Dimensions 4 2 5 Battery 4 2 5 1 Battery compartment Pos Unit Value XP R Value XP M Battery compartment L W...

Page 19: ...Exide Sonnenschein as this is our preferred partner BMS machines are set to a defined charging curve Please use only those type of batteries For the correct connection of the batteries pay attention t...

Page 20: ...Hz 50 60 Secondary V 24 Secondary A 25 Protection class BMS model II Approval CE CB Cable length BMS cable m 3 5 Table 8 Charger Pos Unit Value XP R Value XP M Brush system mm 2 x 380 2 units 150 x 4...

Page 21: ...tion power Pos Unit Value XP R Value XP M Dosing of cleaning solution IntelliFlow Spot cleaning default timer 90 sec Squeegee lifting electrical Brush lifting electrical Table 11 Additional SKU Articl...

Page 22: ...R 7522223 Scrubbing brush abrasive 38 cm XP R 7523342 Scrubbing brush water saving 38 cm XP R SKU Article Machine 8502830 Filling hose with universal coupling XP M XP R 7518684 Service Station 300 XP...

Page 23: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 5 Mechanical...

Page 24: ...pyright 2014 Diversey Care 05 12 13 control group cover XP_M_R_V1 00 fm 5 1 Control group 5 1 1 Removing of cover Picture 1 Cover Loosen the two screws 01 102 for the cover 01 103 Position the cover b...

Page 25: ...Picture 2 Cover Put the cover back onto the two screws and tighten them Picture 3 Front screw position Make sure that you hook the front screw 01 112 of the cover 01 103 into the slot of the handle b...

Page 26: ...SHBOARD refer to Electrical section Remove the screw 01 115 together with the magnetic holder 01 116 Picture 5 Hall sensor set detail Remarks For an easier access to the cables remove the handle bar 0...

Page 27: ...he two screws and washers Ensure that the ribbon and stop actuator cable is positioned correctly along the protection plate 01 128 Mount the screw with the magnetic holder Make sure that the magnetic...

Page 28: ...Picture 7 Driving speed levers Remove the cover according to chapter REMOVING OF COVER Remove the screw 01 115 together with the magnetic holder 01 116 Carefully remove the handle bar 01 109 Turn the...

Page 29: ...magnet is positioned into the LH lever before assembling The magnet is marked with a red dot The red dot has to be positioned in driving direction Please see the arrow in the upper picture Mount the...

Page 30: ...5 2 Upper part 5 2 1 Removing of vacuum motor Picture 9 Vacuum motor Open tank cover 02 102 Remove the six screws 02 108 for the cover plate 02 107 Remove the cover plate Disconnect the vacuum motor c...

Page 31: ...m motor Mount the vacuum motor Service Apply silicone paste onto the sealing ring 02 111 Connect wires to the connection block Mount the cover plate Ensure that the cover gasket 02 106 is in good cond...

Page 32: ...Removing of tank cover Picture 12 Tank cover If the hose 02 101 has to be removed it has to be done from the inside of the tank cover Refer to the following picture Picture 13 Tank cover hose Remove t...

Page 33: ...2 102 Remove the vacuum motor according to the chapter REMOVING OF VACUUM MOTOR Disconnect wires from the electronics on the connection block 02 112 Pull out the hose from the tank set 03 104 Thread o...

Page 34: ...ver Picture 14 Tank cover Assemble the tank cover locking bow 02 118 at the end of this sequence Position the tank cover correctly on the tank Make sure that the sealings are nicely positioned Drill t...

Page 35: ...connector with tape to prevent damages Connect the wires from the electronics to the connection block 02 112 Mount the vacuum motor according to the chapter MOUNTING OF VACUUM MOTOR Close tank cover...

Page 36: ...DASHBOARD refer to Electrical section Disconnect the patch emergency loop an ground cable from the dashboard Remarks For the dashboard connections refer to the chapter DASHBOARD CONNECTIONS in the Ele...

Page 37: ...tank cover Thread in the cables Mount the cable hose into the tank set Connect the vacuum motor cable from the electronics onto the connection block Mount the vacuum motor according to the chapter MOU...

Page 38: ...r sensor XP_M_R_V1 00 fm 5 3 Tank 5 3 1 Removing of waste water sensor Picture 18 Waste water sensor Open tank cover 02 102 Disconnect the wire 13 107 of the waste water detector sensor at the power e...

Page 39: ...to install the waste water sensor from position of the sensor inside the tank down to the power electronics Thread in the wires 13 107 from the sensor down to the power electronics Connect the sensor...

Page 40: ...ing to the chapter REMOVING OF TANK COVER Disconnect main cable 04 120 from charger Remove charger main cable from wiring harness Remove the two screws 12 104 and washers 12 103 for the cable guiding...

Page 41: ...r the flange bolt Mount the fresh water hose onto the tank Mount the hose clamp onto the fresh water hose Mount the cable guiding strip on the tank Mount the charger main cable at the wiring harness C...

Page 42: ...castor wheel XP_M_R_V1 00 fm 5 4 Base 5 4 1 Removing of castor wheel Picture 22 Castor wheel Lay the machine on the LH side or use a jack to lift it Remove the four screws 04 141 with the washers 04...

Page 43: ...0 fm 5 4 Base 5 4 2 Mounting of castor wheel Picture 23 Castor wheel Assemble castor wheel Mount the 4 fixation screws together with the washers Lift up the machine or lower the jack Service Lubricate...

Page 44: ...ding to the chapter REMOVING OF POWER ELECTRONICS refer to Electrical section Remove the three screws 04 107 for the traction wheel 04 130 Remove traction wheel Remove the cable ties of the cables fro...

Page 45: ...on to the cables of the drive gear and breaks Mount traction wheel Mount the three screws for the traction wheel Complete assembling of the plug according to the chapter MOUNTING OF THE POWER ELECTRON...

Page 46: ...Diversey Care 05 44 24 base step board XP_M_R_V1 00 fm 5 4 Base 5 4 5 Removing of step board Picture 26 Step board Picture 27 Step board fixation Remove the two step board fixation screws 04 170 and t...

Page 47: ...166 and push the limit switch 04 163 down not to damage the limit switch when mounting the step board Mount step board Mount the two step board fixation screws and the two nuts together with the washe...

Page 48: ...m 5 5 Fresh water circle 5 5 1 Removing of pumps Picture 30 Pump Open tank set 03 104 by releasing the screw 12 119 Remove the hose clamps 05 111 on both sides of pump 05 119 Remove the hoses 05 113 X...

Page 49: ...ubber bushes onto the pump Mount the pump Picture 33 Pump detail Ensure that the pump is build in according to the water flow The arrow on the pump indicates the water flow direction Ensure that the r...

Page 50: ...the screw 12 119 Remove the hose clamp 05 111 and hose 05 107 from the angle nipple 05 114 Remove the hose clamps 05 111 and hose 05 113 on both sides of the T pipe connection 05 118 Picture 35 Magne...

Page 51: ...m 5 5 Fresh water circle 5 5 4 Mounting of magnetic valve Picture 36 Magnetic valve fixation Take the magnetic valve and make sure that the two connectors 05 118 and 05 114 are mounted Position the ma...

Page 52: ...ear drive according to the chapter REMOVING OF BRUSH UNIT LINEAR DRIVE Disconnect the plug of the linear drive 06 137 at the top of the chassis 04 110 and thread out the cable Remove the two screws 06...

Page 53: ...the linear drive onto the holder and mount the bolt and circlip Position the squeegee linear drive together with the linear drive holder Take care not to position the motor wrongly Refer to upper pic...

Page 54: ...e according to the chapter REMOVING OF BRUSH UNIT LINEAR DRIVE Remove the squeegee linear drive according to the chapter REMOVING OF SQUEEGEE LINEAR DRIVE Remarks For an easier access lay the machine...

Page 55: ...spring screws Remove the flat spring 06 104 Remove the swinging arm 06 126 by weaving it out According to what you need to exchange remove the existing parts from the swinging arm and place it on the...

Page 56: ...16 squeegee lowering mechanism swinging arm XP_M_R_V1 00 fm 5 6 Squeegee lowering mechanism 5 6 4 Mounting of swinging arm Picture 44 Swinging arm detail Mount the swinging arm Service Lubricate the h...

Page 57: ...per picture Tighten the 4 screws Take care that you tighten both screws on one side at the same time Mount the two bolts on the chassis frame and step board Mount the two washers and nuts on the bolts...

Page 58: ...1650 03 115 XP 06 115 XP M R 07 115 According to which type of squeegee you have you need to remove the washer 1650 03 118 the flat spring 1650 03 106 XP 06 106 XP M R 07 106 Remarks Detailed informa...

Page 59: ...ure 49 Wire spring mount Assemble the new wire spring Remarks Please hook in the back part of the wire spring and place it inside the moving way slots The squeegees of the TASKI swingo 1650 and XP are...

Page 60: ...re 05 40 30 squeegee wire spring 1650_XP_XP_M_R_V1 10 fm The TASKI swingo 1650 squeegee with new squeegee lowering mechanism is in the following picture Picture 51 Wire spring 1650 new The TASKI swing...

Page 61: ...moving of front and back blades Picture 53 Squeegee blades Remove the 4 screws 1650 03 116 XP 06 116 XP M R 07 116 from the blade clamping insert Remove the LH 1650 03 113 XP 06 113 XP M R 07 113 and...

Page 62: ...e placed in the middle of the squeegee body Ensure that the 4 pressure springs 1650 03 112 XP 06 112 XP M R 07 112 are placed nicely in the inlet of the squeegee body Ensure that the front and back bl...

Page 63: ...n spring Lower the brush unit before you start to disassemble As soon as the brush unit touches the floor press the emergency stop Disconnect the ribbon cable plug 08 166 of the sensor from the spring...

Page 64: ...g unit spring bracket set configured XP_M_R_V1 00 fm Picture 56 Bolt from brush tension spring Remove the circlip 08 130 from the upper bolt 08 131 of the linear drive 08 124 Remove the upper bolt Rem...

Page 65: ...omplete spring bracket set configured The adjustment of the hall sensor can only be done in the factory Mount the two screws for the spring bracket set configured Make sure that the tongue of the fron...

Page 66: ...the floor press the emergency stop Open tank set 03 104 by releasing locking screw 12 119 Remove the eight screws 09 110 for both brush housings 09 111 and 09 128 Remove the two screws 09 112 wheels 0...

Page 67: ...tion the brush unit linear drive Mount the two bolts Adjustment Insert the bolt from the front side Mount the two circlips back on the bolts Thread in the cable and connect it Mount the two brush hous...

Page 68: ...h unit according to chapter REMOVING OF COMPLETE BRUSH UNIT XP R Lower the brush unit drive to the lowest position before you start to disassemble Press the emergency stop Disconnect the brush unit li...

Page 69: ...ng unit 5 8 6 Mounting of brush unit linear drive XP R Picture 62 Brush unit linear drive XP R Position the brush unit linear drive Mount the two bolts Adjustment Insert the bolt from the front side M...

Page 70: ...t Open tank set 03 104 by releasing locking screw 12 119 Remove the brush unit according to chapter REMOVING OF COMPLETE BRUSH UNIT XP R Remove the two springs 08 105 by releasing it at the top side P...

Page 71: ...Picture 65 Tool lowering unit upper fixation Remove the screws 08 103 of the upper tool lowering holder 08 104 Picture 66 Tool lowering unit front fixation Remove the two screws 08 103 of the front to...

Page 72: ...cture 68 Tool lowering unit details Position the complete tool lowering unit into the machine chassis Mount the 4 screws of the front and upper tool lowering holder Mount the brush unit linear drive a...

Page 73: ...oor press the emergency stop If possible do not remove brushes pads If you remove the brushes pads the console might get damaged when lowering the brush unit Picture 71 Brush unit complete Open tank s...

Page 74: ...to release the steel rope 09 140 Remove the two hose clamps 05 111 on the lower side of the pumps 05 119 Remove the two water hose 05 121 and 05 122 on the lower side of the pumps Remove the four scre...

Page 75: ...the bolt from the front side Mount the circlip on the bolt Position the bracket fixation Mount the four screws for the bracket fixation Mount water hose on the pumps Mount hose clamps on the pumps Po...

Page 76: ..._V1 00 fm Before fixing the brush unit motor cables please check that the cables allow the complete movement of the brush unit Close the tank set Adjustment According to which type of machine you work...

Page 77: ...fore you start to disassemble As soon as the brush unit touches the floor press the emergency stop Picture 77 Brush unit Open tank set 03 104 by releasing the locking screw 12 119 Disconnect the brush...

Page 78: ...ring Remove the whole brush unit by pulling it off from the bolt of the brush holding bracket 08 111 Picture 79 Brush holding bracket Release the stop actuator Switch ON the machine so the brush unit...

Page 79: ...brush unit in the correct position so the brush holding bracket is in line Switch ON the machine and lower the brush unit Remarks As soon as the brush lowering unit gets a resistance it stops Therefor...

Page 80: ...14 Diversey Care 05 66 20 brush drive brush drive unit XP_R_V1 00 fm Picture 82 Pin with ring Mount two hoses and hose clamps on to the pump Place all the cable ties onto the chassis Connect the wires...

Page 81: ...m 5 9 Brush drive 5 9 5 Removing of support with bearing synchronisation XP M Picture 83 Support with bearing synchronisation Remove the brush unit according to the chapter REMOVING OF COMPLETE BRUSH...

Page 82: ...the motor base plate 09 127 before you position the synchronisation 09 101 Position the support with bearing Take care that you position the synchronisation correctly onto the motor base plate see up...

Page 83: ...cture 87 Brush belt brush motor Remove the brush unit according to the chapter REMOVING OF COMPLETE BRUSH UNIT XP M Remove the synchronisation according to the chapter REMOVING OF SUPPORT WITH BEARING...

Page 84: ...sion the brush belt Do not tension the belts 09 120 too much Both belts need to have the same tension Complete assembling the synchronisation according to the chapter MOUNTING OF SUPPORT WITH BEARING...

Page 85: ...ARING SYNCHRONISATION XP M Remove the brush belt according to the chapter REMOVING OF BRUSH BELT BRUSH MOTOR XP M Remove the two hose clamps 05 111 on the brush drive end Remove the hoses 05 121 and 0...

Page 86: ...nd the screws Service Fix the screws 09 104 of the bevel gears with adhesive locking 09 160 Lubricate brush console bearings 09 134 and eccentric shaft 09 124 with ball bearing grease 04 164 as a wate...

Page 87: ...e motor gasket 10 104 Remove the 10 screws 10 102 for the two brush covers 10 101 and 103 Remove the brush covers Remarks Further numbering refers to picture Clamping piece 1 Loosen fixation nut 10 14...

Page 88: ...tension springs 10 140 of the decoupling bows 11 143 Remove one circlip 11 145 from the bolt 11 146 Pull out the bolt and remove the decoupling bow Picture 94 Decoupling bow Remarks You need to remove...

Page 89: ...5 Brush belt mounting Position the brush belt carefully Position the pressure spring and bolt onto the tension lever 1 Picture 96 Tension lever adjustment Turn the center screw to tension the brush be...

Page 90: ...of the pulley Position the protective cover onto the brush unit Position and tighten the 8 screws of the protective cover Ensure that the brush belt does not touch the cover Position the decoupling b...

Page 91: ...cording to chapter REMOVING OF BRUSH BELT XP R Remove the coupling hub 11 128 carefully with a screw driver Remove the centre plug 11 129 and the sealing ring 11 127 Remove the retaining ring 11 126 P...

Page 92: ...the pulley 11 124 and or 11 130 the bracket 11 121 and sealing ring 11 123 The brush pulley with the position number 11 124 got grooves on it Please ensure that it is mounted onto the correct support...

Page 93: ...4 5 70 Copyright 2014 Diversey Care 05 68 41 brush drive pulley XP_R_V1 00 fm Picture 100 Brush pulley Complete assembling according to chapter MOUNTING OF BRUSH BELT XP R Complete assembling accordin...

Page 94: ...motor belt XP R Picture 101 Brush motor belt Remove brush drive according to chapter REMOVING OF COMPLETE BRUSH DRIVE UNIT XP R Remove the brush and belt covers according to chapter REMOVING OF BRUSH...

Page 95: ...elt Take care that the belt is positioned correctly Position the screws and washers Service Apply adhesive locking 10 170 on the screws 10 131 Picture 103 Brush motor mounting To tension the belt move...

Page 96: ...intermediate pulley XP R Picture 105 Intermediate pulley Remove brush drive according to chapter REMOVING OF COMPLETE BRUSH UNIT XP R Remove brush belt according to chapter REMOVING OF BRUSH BELT XP...

Page 97: ...106 Intermediate pulley Mount the new intermediate pulley Position and tighten the three screws Complete assembling according to the chapter MOUNTING OF MOTOR MOTOR BELT XP R Complete assembling acco...

Page 98: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 6 Electrical...

Page 99: ...ics The dashboard visualises the states of the machine It also functions as a connection between the power electronics and the devices e g hall sensor key switch and foil keyboard Applying the correct...

Page 100: ...ot damage the dashboard by improper placement of screws Picture 2 Dashboard position of screws Remove the 5 screws 02 120 for the dashboard 02 125 Slowly pull out the dashboard from the tank cover 02...

Page 101: ...of screws Connect all electrical connections to the dashboard Ensure that you do not damage the wires and especially the ribbon cable when inserting the dashboard into the support cover Picture 5 Das...

Page 102: ...functions Evaluation of throttle and guidance sensors Control of LED and buttons Control of horn and warning light 6 2 4 Dashboard connections Picture 6 Dashboard connections Please find description...

Page 103: ...utput hall sensor guidance 3 X05 Guidance 5 Output DMS bridge not used 3 X05 Guidance 6 GND 3 X05 Guidance 7 Not used 4 X06 Throttle touch button horn 1 Plus 4 X06 Throttle touch button horn 2 Output...

Page 104: ...Plus 5 X04 CAN interface 8 GND 6 X07 Emergency loop 1 24V 6 X07 Emergency loop 2 Emergency stop power electronics 7 X08 Stop actuator 1 Emergency stop 1 7 X08 Stop actuator 2 Emergency stop 2 8 ON OF...

Page 105: ...has a dashboard service menu functionality Following you find the reset of the service hour counter 6 3 1 Reset service hour counter To reset the service hour counter LED you have to perform the foll...

Page 106: ...nter XP_V1 00 fm Picture 9 Dashboard confirm change Press Start Stop button to get into the parameter settings S101 appears Picture 10 Dashboard navigation Press brush pressure for navigation up S102...

Page 107: ...oard service menu reset service hour counter XP_V1 00 fm Picture 12 Dashboard reset Press turtle button to reset the hours Zero hours appear Picture 13 Dashboard confirm change Press Start Stop button...

Page 108: ...versey Care 06 18 18 electronics XP_M_R_V1 00 fm 6 4 Power electronics 6 4 1 Removing of power electronics Picture 15 Power electronics Remove the three screws 04 101 Remove the power electronics 04 1...

Page 109: ...s for the power electronics Tighten the connectors with the correct torque Refer to Service or spare parts list Service Plus pole M5 with 5 Nm Minus pole M6 with 6 Nm If the power cables are not tight...

Page 110: ...tion of waste water signal Control and regulation of cleaning and driving procedures Communication interface USB to external computer Save error buffer 6 4 4 Power electronics connections Picture 18 P...

Page 111: ...s 3 X10 Brush motor 1 LH 1 Minus 3 X10 Brush motor 1 LH 2 Plus 4 X09 Brush motor 2 RH 1 Plus 4 X09 Brush motor 2 RH 2 Minus 5 X08 Vacuum motor 1 Minus 5 X08 Vacuum motor 2 Plus 6 X13 Valve Dosing pump...

Page 112: ...ctrode 1 11 X03 Waste water sensor 2 Electrode 2 12 X04 Service port USB 1 not connected 12 X04 Service port USB 2 USB 12 X04 Service port USB 3 USB 12 X04 Service port USB 4 PC minus 13 X05 Communica...

Page 113: ...15 Charger status 3 Charge failed LED red 14 X15 Charger 4 Emergency loop In Relay charge 14 X15 Charger 5 Emergency loop Out 14 X15 Charger 6 Not used 15 X06 Brush unit lifting device 1 Plus 15 X06 B...

Page 114: ...arger 6 5 1 Removing of charger Picture 20 Charger details Open tank set 03 104 by releasing the locking screw 12 119 Disconnect the charger cable Anderson plug from relay 04 137 Disconnect the main c...

Page 115: ...opyright 2014 Diversey Care 06 20 16 charger XP_M_R_V1 00 fm 6 5 Charger 6 5 2 Mounting of charger Picture 21 Charger details Mount the charger Mount the two washers and the self locking nuts Connect...

Page 116: ...Diversey Care 06 20 26 charger connections XP_M_R_V1 00 fm 6 5 Charger 6 5 3 Charger connections Picture 22 Charger connections Please find description of the connections on the following table The c...

Page 117: ...available for the charger 3 SV USB Service port USB 2 USB No software available for the charger 3 SV USB Service port USB 3 USB No software available for the charger 3 SV USB Service port USB 4 PC mi...

Page 118: ...power relay power relay XP_M_R_V1 00 fm 6 6 Power relay 6 6 1 Removing of power relay Picture 23 Power relay Remove the electronics 04 108 according to chapter REMOVING OF POWER ELECTRONICS Remove th...

Page 119: ...1 power relay power relay XP_M_R_V1 00 fm 6 6 Power relay 6 6 2 Mounting of power relay Picture 24 Power relay Position the new power relay Mount the two screws and washers for the power relay Connect...

Page 120: ...element through which an electric current is flowing created by a magnetic field applied perpendicular to the Hall element Edwin Hall discovered this effect in 1879 Source http www answers com topic...

Page 121: ...n point approx 1 9V X05 Guidance 5 X05 Guidance 6 GND X05 Guidance 7 Not used Plug Description plug Pin Description pin Table 4 Guidance Plug Description plug Pin Description pin X06 Throttle touch bu...

Page 122: ...one failure safety This means that any failure that could put the machine in an undefined condition will stop the machine and display SAFE on the dashboard 6 8 2 Electromechanical disconnection Relay...

Page 123: ...the emergency loop is interrupted the current of the power relay 04 137 is interrupted which disconnects the battery from the electronics Charger The charger has a built in relay As soon as the mains...

Page 124: ...p board switch is activated Trigger protocol Watchdog The trigger protocol ensures the communication between the dashboard and the power electronics This trigger protocol is sent continuously from the...

Page 125: ...omatically applied 6 8 6 Charging batteries with low voltage If the voltage of the batteries when starting to charge is lower than 20 4V 5 1V each battery the charger charges with 1 9A for one hour If...

Page 126: ...Diversey Care 06 24 11 safety concept XP_M_R_V1 00 fm The machine does not work without connected charger or connected jumper Remarks During troubleshooting it can be helpful to use the jumper to ens...

Page 127: ...ual 28 November 2014 Edition V1 00 2014 6 29 Copyright 2014 Diversey Care 06 28 32 schematics electrical schematic XP_M_R_V1 00 fm 6 9 Schematics 6 9 1 Electrical schematics XP M Picture 28 Electrical...

Page 128: ...ical Manual 28 November 2014 Edition V1 00 2014 6 30 Copyright 2014 Diversey Care 06 28 32 schematics electrical schematic XP_M_R_V1 00 fm 6 9 2 Electrical schematics XP R Picture 29 Electrical schema...

Page 129: ...cal Manual 28 November 2014 Edition V1 00 2014 6 31 Copyright 2014 Diversey Care 06 28 16 schematics battery connection XP_M_R_V1 00 fm 6 10 Battery 6 10 1 Battery connection 6V Picture 30 Battery con...

Page 130: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 7 Additional information...

Page 131: ...ditional information 7 1 Available GTS Newsletter Instructions To find the up to date available GTS Newsletters and instructions refer to e spares You only find GTS Newsletter as of introduction of th...

Page 132: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 8 Revision...

Page 133: ...GTS Technical Manual 28 November 2014 Edition V1 00 2014 8 1 Copyright 2014 Diversey Care 09 1 swingo XP_M_R revision_V1 00 fm 8 Revision Date Chapter Content Description Revision Table 1 Revision...

Page 134: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 9 Appendix...

Page 135: ...P M 5 50 5 52 Brush unit XP R 5 54 5 56 C Castor wheel 5 19 5 20 Charger 4 5 4 6 6 16 6 23 6 25 Charger connections 6 18 Charging batteries 6 27 Connection description 6 4 6 12 Consumable supplies 3 1...

Page 136: ...cs 6 29 Spring bracket set configured 5 40 5 42 Squeegee 1650 XP XP M XP R 5 35 Squeegee body 5 39 Squeegee linear drive 5 29 5 30 Squeegee lowering mechanism 5 29 Static discharge 2 2 Step board 5 23...

Page 137: ...28 November 2014 Edition V1 00 2014 Copyright 2014 Diversey Care Technical Manual 2 Notes...