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2.

DESCRIPTION & SPECIFICATIONS

gases or substances may explode or burn. Materials cleaned with chlorinated solvents, or varnished surfaces pose danger of toxic fumes.

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Keep unauthorised persons at a safe distance from the work area. Persons within the work area are subject to the same dangers as the welder
and must take the same precautions.

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DO NOT weld on pressurised containers. 

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Remove ties, watches, rings and other jewellery and contain long hair. 

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DO NOT use the welder for any purpose other than that for which it is designed.

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DO NOT use the welder in damp or wet locations. 

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DO NOT stand welder on a metal workbench, car bodywork or similar object.

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DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.

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DO NOT weld without a welding safety head shield, gauntlets, clothing. 

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DANGER! 

DO NOT weld near inflammable materials - solids, liquids, or gases.

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DO NOT operate welder while under the influence of drugs, alcohol or other medication, or if you are tired.

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DO NOT operate the welder if it or the cables are damaged.

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DO NOT allow untrained persons to operate the welder.

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DO NOT pull welder by the cable, or electrode holder. DO NOT bend or strain cables, protect from sharp or abrasive items. DO NOT stand
on cables or leads. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they endanger others.

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DO NOT touch the electrode holder or workpiece immediately after welding as they will be very hot. Allow to cool. 

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DO NOT open the cover of the machine. Switch off machine and remove the plug from the power supply after use.

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The electromagnetic fields generated by the welding process may interfere with the operation of electrical and electronic equipment.

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Users of vital electrical or electronic devices (e.g.pace-makers, respirators etc.) should consult a doctor before entering areas where 
welding machines are in use.(see Section 8).

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Users of vital electrical or electronic devices should not use any welding machine.

Welding

Electrode

Cooling

Output

No-Load

Power Input/

Weight

Current

Capacity

Cable Ø

Voltage

Efficiency

150XL.V3

 . . . . . .40-150A  . . . . .Ø1.6-3.2mm Air Cooled  . . . .10mm

2

 . . . . . . .48V  . . . . . .230V 1ph  . . .20 kg

3.35 kVA

Welding

Electrode

Cooling

Output

No-Load

Power Input/

Weight

Current

Capacity

Cable Ø

Voltage

Efficiency

150XTC.V3 

 . . . . .40-150A . . .Ø1.6-3.2mm  . . .Turbo Fan  . . . . .10mm

2

 . . . . . .48V  . . . . . .230V 1ph  . . .20 kg

3.35 kVA

160XTC.V3

 . . . . . .55-160A  . . . . .Ø2-4mm  . . .Turbo Fan  . . . . .16mm

2

 . . . . . . .49V . . . . . .230V 1ph  . . .21 kg

5.98 kVA

200XTC.V3

 . . . . . .55-200A  . . . . .Ø2-4mm  . . .Turbo Fan  . . . . .16mm

2

 . . . . . . .52V . . . . . .230V 1ph  . . .27 kg

5.98 kVA

HEAVY DUTY TURBO COOLED
ARC WELDERS

Turbo Forced Air Cooling System, the
“XTC” range has increased duty cycle
and performance. Featuring single
vented wrap-around shells fitted to a
heavy duty chassis with wheels and
chassis support and a screw-type
stepless welding current control.
Supplied with carrying handle and
extension bar for easy mobility.
Complete with full accessory kits
including electrode holder, earth clamp
chipping hammer,brush and mask.

IMPORTANT INFORMATION

To operate all welders to their full capacity, you 

must

run them on the correct power supply. To check the amperage,

use the following formula:   

kVA Rating x 4.35 = Correct Amps Supply

HEAVY DUTY AIR-COOLED ARC
WELDER

The “XL” model is fitted with a heavy
duty air-cooled transformer. Features
include single vented wrap-around shell
fitted on heavy duty chassis, carrying
handle and screw-type stepless welding
current control. Supplied with a full
accessory kit, including electrode
holder, earth clamp hammer/brush,and
mask. 

3. ASSEMBLY

3.1.

Assembly

: Separate the main components of the mask as shown in A and B below into their separate parts. Trim any spikes and 

burrs of excess plastic from the pieces in preparation for assembly.

3.1.1. Overlap the two main halves of the mask so that the fixing holes line up and insert one fixing (1) from the outside into the hole 

above the  window. Place the assembly face downwards.

3.1.2. Lay the tinted glass window (2) over the window opening and lay the frame (3) over the glass. Screw a plastic retainer ring (4) 

onto fixing (1). 

3.1.3. Lift up the assembly and insert the handle threads (7) through the two holes below the window. Turn the assembly over and fix the

handle with plastic retaining rings 8 and 9.

3.1.4. Insert fixing (5) through the remaining hole in the top of the mask and fix it with the remaining retaining ring (6).

3.2.

Use

: Always hold mask close to the 

face to provide maximum protection from 
radiation and droplets of molten metal.

3.2.1. Before each use check that the mask is

undamaged and that the filter glass is in 
position and firmly retained. Remove any
metal droplets that may be on the glass.

Danger! Never use a filter glass that is 
chipped, cracked or otherwise faulty
as severe eye damage may result.
Warning! Do not allow the mask to 
come into contact with flame as the 
fumes produced are harmful.

3.2.3. Clean with soapy water, do not use solvents.

Arc Welders 150XL.V3,150XTC.V3,160XTC.V3,200XTC.V3  - 1 - 200707

Summary of Contents for 150XL.V3

Page 1: ...INSTRUCTIONS FOR ARC WELDERS 150XL V3 150XTC V3 160XTC V3 200XTC V3 Models Arc Welders 150XL V3 150XTC V3 160XTC V3 200XTC V3 1 200707 ...

Page 2: ... important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB If in any doubt consult a qualified electrician You may obtain a Residual Current Device by contacting your Sealey dealer You must also read and understand the following instructions concerning electrical safety 1 1 1 The Electricity at Work Act 1989 requires that all portable electrica...

Page 3: ...5 160A Ø2 4mm Turbo Fan 16mm2 49V 230V 1ph 21 kg 5 98 kVA 200XTC V3 55 200A Ø2 4mm Turbo Fan 16mm2 52V 230V 1ph 27 kg 5 98 kVA HEAVY DUTY TURBO COOLED ARC WELDERS Turbo Forced Air Cooling System the XTC range has increased duty cycle and performance Featuring single vented wrap around shells fitted to a heavy duty chassis with wheels and chassis support and a screw type stepless welding current co...

Page 4: ...u identify your model s control panel symbols ELECTRO FAN Cools the machine when running THERMOSTATIC PROTECTION Lights up when the machine overheats and cuts out The machine can be used again when cooled SWITCH POSITION settings EARTH CLAMP REGULATION SCALE RAIN WARNING SYMBOL DO NOT use the machine in the rain or snow ELECTRODE HOLDERS Various The electrode holder is connected to the machine via...

Page 5: ...wer supply See fig 4 1 5 4 3 Attach the earth clamp to a point on the workpiece that has been cleanly ground to provide good contact Attach it as close as possible to the joint to be made 5 4 4 For welders supplied with terminals the earth lead must be connected to the terminal associated with the following symbol 5 4 1 Select the diameter of electrode to be used in relation to the type of joint t...

Page 6: ...pply Consideration should also be given to shielding the supply cable of permanently installed equipment in metallic conduit or equivalent This shielding should be connected to the power source so that good electrical contact is maintained between the conduit and the welding power source enclosure 8 6 Maintenance of the equipment The equipment should be routinely maintained according to these inst...

Page 7: ......

Page 8: ...ey co uk 01284 703534 e mail Web www sealey co uk ARC W WELDERS MODELS 150XL V3 150XTC V3 160XTC V3 200XTC V3 ARC WELDERS Models 150XL V3 150XTC V3 160XTC V3 200XTC V3 73 23 EEC Low Voltage Directive 89 336 EEC EMC Directive 93 68 EEC Marking Directive BS EN 60974 6 We the sole importer into the UK declare that the products listed below are in conformity with the following standards and directives...

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