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2.

DESCRIPTION & SPECIFICATIONS

3

Keep unauthorised persons at a safe distance from the working area. Persons within the working area are subject to the same dangers.

3

Remove ties, watches, rings, and other jewellery, and contain long hair. 

7

DO NOT use the welder for any purpose other than for which it is designed.

7

DO NOT use the welder in damp or wet locations. 

7

DO NOT stand welder on a metal workbench, car bodywork or similar object.

7

DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.

7

DO NOT weld without a welding safety head shield, gauntlets, clothing, (see above warning). 

s

s

DANGER! 

DO NOT weld near inflammable materials, solids, liquids, or gases, (see above warning).

7

DO NOT operate welder while under the influence of drugs, alcohol or other medication, or if you are fatigued.

7

DO NOT operate the welder if it or it’s cables are damaged.

7

DO NOT allow untrained persons to operate the welder.

7

DO NOT pull welder by the cable, or electrode holder. DO NOT bend or strain cables, protect from sharp or abrasive items. DO NOT stand

on cables or leads. Protect from heat. Long lengths of slack must be gathered & neatly coiled. DO NOT place cables where they endanger others.

7

DO NOT touch the electrode holder or workpiece immediately after welding as they will be very hot. Allow to cool. 

7

DO NOT open the cover of the machine. Switch off machine and remove the plug from the power supply after use.

Model No.

Welding

Electrode

Cooling

Output

No-Load

Power Input/

Weight

Current

Capacity

Cable Ø

Voltage

Efficiency

150XL

 . . . . . . . .40-150A . .Ø1.6-3.2mm  . . .Air Cooled  . . . .10mm

2

 . . . . . . .48V  . . . . . .230V 1ph . . . .20 kg

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.35 kVA

Model No.

Welding

Electrode

Cooling

Output

No-Load

Power Input/

Weight

Current

Capacity

Cable Ø

Voltage

Efficiency

150XTC

 . . . . . . .40-150A . .Ø1.6-3.2mm  . . .Turbo Fan  . . . .16mm

2

 . . . . . . .48V  . . . . . .230V 1ph . . . .20 kg

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.35 kVA

160XTC

 . . . . . . . .55-160A  . . . . .Ø2-4mm  . . .Turbo Fan  . . . . .16mm

2

 . . . . . . .49V . . . . . .230V 1ph  . . .21 kg

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.98 kVA . . . . . . . .

200XTC

 . . . . . . . .55-200A  . . . . .Ø2-4mm  . . .Turbo Fan  . . . . .16mm

2

 . . . . . . .52V . . . . . .230V 1ph  . . .27 kg

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.98 kVA . . . . . . . .

HEAVY DUTY TURBO COOLED

ARC WELDERS

Turbo Forced Air Cooling System, the

“XTC” range has increased duty cycle

and performance. Featuring single

vented wrap-around shells fitted to a

heavy duty chassis with wheels and

chassis support and a

screw-type stepless welding current

control. Supplied with carrying handle

and extension bar for easy mobility.

Complete with full accessory kits

including electrode holder, earth clamp

chipping hammer and brush.

IMPORTANT INFORMATION

To operate all welders to their full capacity, you 

must

run them on the correct power supply. To check the amperage,

use the following formula:   

kVA Rating x 4.35 = Correct Amps Supply

Model No.

Welding

Electrode

Cooling

Output No-Load

Power Input/ Weight

Current

Capacity

Cable Ø

Voltage

Efficiency

250XT

 . . . . .35-170A (230V)  . . .Ø2-5mm  . .Forced Air . . .25mm

2

 . . . . .48V  . .230V 1ph, 415V 3ph  . .48 kg

 . . . . . . . . . .50-250A (415V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 kVA . . . . . . .

250XT/DV

 . .32-170A (230V)  . . .Ø2-5mm  . .Forced Air . . .25mm

2

 . .48V/70V  . .230V 1ph, 415V 3ph  . .48 kg

 . . . . . . . . . .80-250A (415V)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 kVA . . . . . . .

SUPER DUTY TURBO COOLED

ARC WELDERS

Models have Dual Voltage input,

allowing use on single phase 230V

input up to the maximum that can be

achieved on a 30 amp power supply.

Higher performance can then be

achieved by switching to 415V and

connecting to an appropriate supply.

Please consult an electrician.

Model

250XT/DV also has Dual Voltage

output allowing use with wider range of

electrodes. 

HEAVY DUTY AIR-COOLED ARC

WELDER

The “XL” model is fitted with a heavy

duty air-cooled transformer. Features

include single vented wrap-around

shell fitted on heavy duty chassis,

carrying handle and screw-type

stepless welding current control.

Supplied with a full accessory kit,

including electrode holder, earth clamp

and hammer/brush. 

Arc Welders - (0051) - (3) - 070601

Summary of Contents for 150XL

Page 1: ...INSTRUCTIONS FOR A AR RC C W WE EL LD DE ER RS S 1 15 50 0X XL L 1 15 50 0X XT TC C 1 16 60 0X XT TC C 2 20 00 0X XT TC C 2 25 50 0X XT T 2 25 50 0X XT T D DV V Models Arc Welder 0051 3 070601 ...

Page 2: ...cuss the installation of a industrial round pin plug socket with your electrician 1 1 11 Cable extension reels When a cable extension reel is used it should be fully unwound before connection A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be protected The section of the cable on the cable reel is important We recommend that at least 1 5mm...

Page 3: ...tage Efficiency 150XTC 40 150A Ø1 6 3 2mm Turbo Fan 16mm2 48V 230V 1ph 20 kg 3 35 kVA 160XTC 55 160A Ø2 4mm Turbo Fan 16mm2 49V 230V 1ph 21 kg 5 98 kVA 200XTC 55 200A Ø2 4mm Turbo Fan 16mm2 52V 230V 1ph 27 kg 5 98 kVA HEAVY DUTY TURBO COOLED ARC WELDERS Turbo Forced Air Cooling System the XTC range has increased duty cycle and performance Featuring single vented wrap around shells fitted to a heav...

Page 4: ... be found on the welder s front panel or top cover The welding current may be regulated by using the screw type stepless welding current control The value of the current 12 may be read on the amp graduated scale this corresponds to the voltage of the arc U2 according to the equation U2 18 0 0412 V EN 50060 Fig 2 Fig 4 Arc Welders 0051 3 070601 Symbol for drooping characteristic â Indicates manual ...

Page 5: ...r goggles Disconnect welder from the mains power supply before resetting the electrode holder p p WARNING Use pliers to remove the hot consumed electrodes or to move the hot welded pieces IMPORTANT THERMOSTATIC CONTROL Your welder is cooled by the circulation of air As you use larger welding rods you will experience a temporary current shut off This is to protect your transformer from overheating ...

Page 6: ...e and address including your postcode Sole UK Distributor Sealey Group Bury St Edmunds Suffolk Declaration of Conformity We the sole importer into the UK declare that the products listed below are in conformity with the following EEC standards and directives The construction files for these products are held by the Manufacturer and may be inspected on request by contacting Jack Sealey Ltd For Jack...

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