WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions
and situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this
product, but must be applied by the operator.
WARNING! Before use, ensure that you read, understand and apply the Safety Instructions in Section 1.
WARNING! Ensure you prepare the vehicle correctly before attempting to use the Hydraulic Transmission Jack.
5.1.
POSITIONING THE JACK BENEATH THE LOAD
NOTE: Before use, ensure that the transmission weight and size does not exceed the capacity of the jack.
5.1.1. Ensure the vehicle from which the gearbox or transmission is to be removed is correctly positioned, raised and locked on an
appropriate lift system.
5.1.2. Ensure that there are no other persons around, or under, the vehicle.
5.1.3. Ensure the saddle is in the lowest position. Use the handle to transport and centrally position the jack beneath the vehicle
transmission.
5.1.4. Raise the saddle by pumping the jack foot pedal.
5.1.5. When the saddle is just beneath the transmission, re-adjust the alignment if necessary to centralise the saddle.
5. OPERATION
WARNING!
DO NOT use jack if any suspect part is found, or if believed to have been subjected to abnormal load
or shock. Immediately remove from service and contact an authorised service agent.
4.2.
Purge the air from the Hydraulic Cylinder.
4.2.1. Before using your transmission jack for the first time, remove the Transportation Bolt and Seal from the side of the Reservoir.
4.2.2. Replace with Air Vent Valve Assembly with its O-ring seal.
4.2.3. Using the Pump Pedal, slowly pump the cylinder. You will observe trapped air escaping from the valve in the Air Vent Valve assembly.
Continue to pump until all air is purged.
4. PRE-USE CHECK LIST
IMPORTANT: Before
EACH
use, check jack is in sound working order, use following list to form a habitual pre-check procedure. Check
items are not:
damaged, broken, cracked, bent, malfunctioning, distorted, worn, loose, damage to welds, leaking, dirty, noisy or
missing.
1.. . . . . Saddle base
2.. . . . . Pump piston
3.. . . . . Release control
4.. . . . . All nuts and bolts
5.. . . . . All seals
6.. . . . . Jack main structure
7.. . . . . Foot pump
8.. . . . . Swivel caster wheels
3. ASSEMBLY
3.1. Assemble 4 x castors as shown in fig.2 using a washer and domed nut on
each.
3.2. Bolt the two halves of the legs together as fig.1 using bolts, washers and
nuts x 3.
3.3. Fit the main jack body to the leg platform, align the three bolt holes and
secure bolts & washers x 3.
3.4. Remove the transportation oil plug and replace it with the Air Vent Valve in
fig.1 & fig.2.
fig.2
fig.1
Release Valve Pedal
Pump Pedal
Air Vent Valve
Transport Handle
Original Language Version
500TTJ Issue: 3 (SP) - 15/07/15
© Jack Sealey Limited
