background image

P

P

P

Ensure the sprung loaded catch is rotated and 

engaged as shown in position 

"Q"

.

Slide the operating pin of spring loaded plunger to end of slot 

against the force of the spring. Locate the extended plunger into the 

associated barbecue hole position "

P". 

Align frame with opposite 

hole position "

P" 

and release spring loaded plunger to self centre 

as in the illustration.

Fit handle (16) to lid (21) with two self tapping screws.

Q

4

6

6.  FITTING/REMOVAL BBQ MODULE

6.1  

Fitting barbecue module to trolley frame

6.1.1. 

Fitting of the barbecue module to the trolley frame is best done with two people. If fitted by one person it will be necessary to chock    

 

the wheels and frame feet to avoid accidental collapse during fitting. 

6.1.2. 

With the trolley frame in its fullest upright position (see 610mm dimension in fig.8) and the frame suitably supported, the barbecue    

 

module (fig.14) can be offered on to the trolley frame (fig.8).

6.1.3. 

Rest slightly inclined barbecue, 

"P" 

up

 "Q" 

down

,

 on to frame item 6 in (fig.8) and pull the spring loaded catch in position "

Q

" (fig.14  

 

and fig.16) through the slot and 

twist to register on local bracket

6.1.4.  

Lower the barbecue elevated end 

"P"

 toward the frame item 4 (fig.10). Slide the operating pin of spring loaded plunger to end of slot  

 

against the force of the spring. Locate the extended plunger into the associated barbecue hole position "

P". 

Align frame with opposite  

 

hole position "

P" 

and release spring loaded plunger to self centre as in the illustration (fig.15). 

WARNING! The barbecue is manufactured from light gauge mild steel, wear suitable hand protection when fitting.

Note!

 

Fitting method is suggested only, the user may prefer to fit the spring loaded plunger pin first 

"P"

 and finally the catch 

"Q"

.

Item No           Description                                 Qty          

 1 

Barbecue body 

1

 2 

Barbecue lid 

1

 3 

Side shelf 

2

 4 

Upper frame ("P"-"P") 

1

 5 

Lower frame (feet) 

1

 6 

Upper frame ("Q") 

1

 7 

Lower frame (wheeled) 

1

 8 

Grill 

1

 9 

Flame tamer 

1

 10 

Flame tamer support brkt 

2

 11 

Toggle clip 

1

 12 

Lid hinge 

2

 13 

Barbecue hinge 

2

 14 

Hub cap 

2

 15 

Wheel 

2

 16 

Handle 

5.6

 

Parts list.

Item No           Description                                 Qty          

 17 

Lid hinge pin 

2

 18 

Hinge pin clip 

2

 19 

M8 bolt 

2

 20 

M6 X 60 round head screw 

2

 21 

M6 X 12 screw 

2

 22 

M5 X 10 screw                            15 

 23 

M3 X 10 screw 

2

 24 

Washer 

2

 25 

M6 Stiff nut 

2

 26 

M5 Stiff nut 

4

 27 

M5 nut                                         11

 28 

M3 nut 

2

 29 

Nylon washer 

2

 30 

Gas valve 

1

 31 

Wheel plastic washer 

2

 32 

Regulator and hose details 

1

Original Language Version

BBQ04    Issue: 1 - 25/02/13

© Jack Sealey Limited 2013

Venturi

fig.15

fig.16

Q

fig.14

Summary of Contents for BBQ04

Page 1: ...must always be open when lighting the burner 3 Use oven gloves and sturdy long handled barbecue tools when cooking on the grill 3 Be prepared if an accident or fire should occur Know where your first aid kit and fire extinguishers are and how to use them correctly 3 Keep any electrical supply cord and the fuel supply hose away from any heated surfaces 3 Ensure the appliance has completely cooled b...

Page 2: ... Transport and storage mode Gas connections and cooking mode fig 2 Original Language Version BBQ04 Issue 1 25 02 13 Jack Sealey Limited 2013 fig 3 Preparing for transport and storage Release catch Q underside section 5 Lid closed with shelves folded grill and flame tamer plate inside fig 1 Igniter button Plunger P section 5 Piezoelectric ignition tamer plate removed ...

Page 3: ...hten all connections after completion of frame alignment This makes the barbecue trolley frame more stable Tools required for assembly of the trolley and barbecue include screwdrivers pliers and spanners 6mm 8mm 10mm A F Item 7 Item 5 Item 4 Item 6 P P P P Q 4 2 Connect upper frame item 4 to lower frame item 5 DO NOT fix with screws at this stage Swing out feet Single module cooking mode Non flamm...

Page 4: ...per frame item 6 to lower frame item 7 Screw fix at this stage to complete scissor collapsible frame The 710mm dimension is for reference only See section 5 2 for barbecue module fitting fig 8 Original Language Version BBQ04 Issue 1 25 02 13 Jack Sealey Limited 2013 fig 7 ...

Page 5: ...13 Jack Sealey Limited 2013 5 1 Connect hinges item 12 loosely for final assembly and alignment with body item 1 Fit handle and fully tighten fixings 5 2 Connect hinges item 13 and toggle clip item 11 loosely for final assembly and alignment with lid item 2 fig 9 fig 10 ...

Page 6: ...lid on to the body and insert hinge pins item17 Retain hinge pins with clips item 18 Tighten all fixings ensuring nesting of the lid on main body 5 5 Place flame tamer plate item 9 over tabs on internal brackets and lay the grill item 8 on main body ledges Fold shelves inboard close the lid and toggle clip to secure The barbecue module is ready for stand alone or trolley mounting fig 11 fig 12 fig...

Page 7: ...ecue elevated end P toward the frame item 4 fig 10 Slide the operating pin of spring loaded plunger to end of slot against the force of the spring Locate the extended plunger into the associated barbecue hole position P Align frame with opposite hole position P and release spring loaded plunger to self centre as in the illustration fig 15 r WARNING The barbecue is manufactured from light gauge mil...

Page 8: ...nd wait five minutes then repeat steps 7 2 2 to 7 2 3 7 2 5 To adjust the flame turn the control knob to low CW or high position ACW 7 2 6 Turn the control knob to the OFF position fully clockwise to shut down the burner Original Language Version BBQ04 Issue 1 25 02 13 Jack Sealey Limited 2013 6 2 Removing the barbecue module from the trolley frame 6 2 1 Removal of the barbecue module from the tro...

Page 9: ... fig 14 on the burner very carefully checking to see that it is free of obstructions We recommend the use of a pipe cleaner to clean the venturi tube area 8 1 7 Any modifications of this appliance may be dangerous and is not permitted Do not alter parts sealed by the manufacturer 8 2 STORAGE 8 2 1 The gas bottle must be stored outdoors in a well ventilated area and must be disconnected from your b...

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