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Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and 

properly maintained, give you years of trouble free performance.

inSTrucTionS for:

bench grinders

MoDEL no's:

 bg150WL,bg150XWL,bg200WL

IMPORTANT

PLeAse reAd These insTrUcTiOns cAreFULLY. nOTe The sAFe OPerATiOnAL reQUireMenTs, WArnings, And 

cAUTiOns. Use This PrOdUcT cOrrecTLY, And WiTh cAre FOr The PUrPOse FOr Which iT is inTended. FAiLUre TO dO sO MAY 

cAUse dAMAge And/Or PersOnAL inJUrY And WiLL inVALidATe The WArrAnTY.

  1.  sAFeTY insTrUcTiOns

1.1  

eLecTricAL sAFeTY

  

WArning!

 it is the responsibility of the owner and the operator to read, understand and comply with the following:

   

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and    

   

any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of  

 

   

appropriate safety devices. A residual current circuit Breaker (rccB) should be incorporated in the main distribution board. We also  

   

recommend that a residual current Device (rcD) is used. it is particularly important to use an rcD with portable products that are    

   

plugged into a supply which is not protected by an rccB. if in any doubt consult a qualified electrician. You may obtain a residual    

   

current Device by contacting your Sealey dealer. 

   

You must also read and understand the following instructions concerning electrical safety.

1.1.1  The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified  

 

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2  The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances    

 

and the safety of the appliance operators. if in any doubt about electrical safety, contact a qualified electrician.

1.1.3  Ensure that the insulation on all cables and on the appliance is safe before connecting it to 

 

the power supply. See 1.1.1 and 1.1.2 and use a Portable Appliance Tester.

1.1.4  Ensure that cables are always protected against short circuit and overload.

1.1.5  regularly inspect power supply cables and plugs for wear or damage and check all  

 

connections to ensure that none is loose.

1.1.6  important: Ensure that the voltage marked on the appliance matches the power supply 

 

to be used and that the plug is fitted with the correct fuse - see fuse rating at right.

1.1.7 

dO nOT

 pull or carry the appliance by the power cable.

1.1.8 

dO nOT

 pull the plug from the socket by the cable.

1.1.9 

dO nOT

 use worn or damaged cables, plugs or connectors. immediately have any faulty 

 

item repaired or replaced by a qualified electrician. When a BS 1363/A uK 3 pin plug is  

 

damaged, cut the cable just above the plug and dispose of the plug safely. 

 

fit a new plug according to the following instructions (uK only).

 

a) connect the GrEEn/YELLoW earth wire to the earth terminal ‘E’.

 

b) connect the BroWn live wire to the live terminal ‘L’.

 

c) connect the BLuE neutral wire to the neutral terminal ‘n’.

 

d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends  

 

beyond the cable restraint and that the restraint is tight. Double insulated products, which are always marked with this symbol    , are  

 

fitted with live (brown) and neutral (blue) wires only. To rewire, connect the wires as indicated above - 

dO nOT

 connect either wire to  

 

the earth terminal.

1.1.10  Products which require more than 13A are supplied without a plug. in this case you must contact a qualified electrician to ensure  

 

 

that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket    

 

with your electrician.

1.1.11  if an extension reel is used it should be fully unwound before connection. A reel with an rcD fitted is preferred since any appliance    

 

plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the  

 

capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use   

 

of 2.5mm² section cable.

1.2 

generAL sAFeTY

 

Stoneonnect the grinder from the mains power before changing accessories, servicing or performing any maintenance.

 

Maintain grinder and stones in good condition. check moving parts and alignment. if necessary use an authorised service agent.

 

replace or repair damaged parts. 

Use genuine parts only. Unapproved parts may be dangerous and will invalidate the warranty.

 

WArning! 

Always work with the grinder safety guard in place.

 

The grinding wheel or stone must only be changed by persons holding an appropriate grinding wheel certificate.

 

Wear approved safety goggles, ear defenders, appropriate dust mask if grinder generates dust and safety gloves. 

 

remove ill fitting clothing. remove ties, watches, rings, and other loose jewellery, and contain long hair.

 

use grinder in a suitable work area, keep area clean, tidy and free from unrelated materials, and ensure adequate lighting.

 

Maintain correct balance and footing. 

dO nOT 

over-reach and ensure the floor is not slippery. Wear non slip shoes.

 

use only approved grinding stones, and only use the normal grinding surface. never use the side of stone.

 

check grinding stones to ensure they are not split, cracked or damaged in anyway. See chapter 4. if in doubt 

dO nOT

 use the stone.

 

Grinding stones must be securely attached before use, but not over tightened.

 

Keep non essential persons away from the working area, use screens if necessary.

 

dO nOT

 operate the grinder if any parts are missing or the grinder is damaged.

 

dO nOT

 use the grinder for a task it was not designed to perform.

 

dO nOT

 operate grinder where there are flammable liquids or gasses.

 

WArning!

 

dO nOT

 grind any materials containing asbestos.

 

dO nOT

 get the grinder wet or use in damp or wet locations. 

 

dO nOT

 switch the grinder on whilst the stone is in contact with the workpiece.

 

dO nOT

 cover the grinder air vents. To do so will overheat the machine.

 

dO nOT

 touch the workpiece immediately after grinding as it will be very hot.

 

dO nOT

 try to cool the grinding stones with water or other lubricants.

 

dO nOT

 hold unsecured work in your hand, and 

dO nOT

 touch the grinding stone whilst operating, or whilst plugged into the mains  

 

 power.

 

dO nOT

 leave the grinder running unattended.

 

dO nOT

 operate the grinder when you are tired or under the influence of alcohol, drugs or intoxicating medication.

 

When not in use switch grinder off, remove plug from power supply.

recOMMended FUse rATing

bg150WL &bg150XWL: 5A

bg200WL: 13A

Original Language Version

BG150WL, BG150XWL & BG200WL    issue: 1 - 22/11/12      

©  Jack Sealey Limited

Summary of Contents for bg150WL

Page 1: ...t and that the restraint is tight Double insulated products which are always marked with this symbol are fitted with live brown and neutral blue wires only To rewire connect the wires as indicated above DO NOT connect either wire to the earth terminal 1 1 10 Products which require more than 13A are supplied without a plug In this case you must contact a qualified electrician to ensure that a suita...

Page 2: ... Check that all assembly nuts and bolts are secure then read section 4 grinding stones before use danger of fire explosion hazard WARNING The grinding process can produce streams of sparks which are a potential source of ignition DO NOT use the grinder where there are flammable liquids solids or gases DO NOT allow grinder sparks to make contact with the operator s clothing or any other fabric such...

Page 3: ... spindle 7 4 2 6 Carefully inspect the new stone before installing to ensure there are no fissures chips or cracks WARNING DO NOT USE A DAMAGED STONE 4 2 7 Inspect the blotters if they are damaged replace them The grinder must never be used without blotters Should you not have any available when you need to replace them cut out a piece of suitable cardboard the same shape for temporary use only 4 ...

Page 4: ...95 EC Low Voltage Directive 2002 96 EC WEEE Directive 2004 108 EC EMC Directive 2002 95 EC RoHS Directive 93 68 EEC CE Marking Directive 97 23 EC Pressure Equipment Directive And the following harmonised standard s Technical file compiled by Jack Sealey Ltd Signed Date Place Bury St Edmunds Name Position Being the responsible person appointed by the manufacturer Additional technical standards and ...

Page 5: ...Low Voltage Directive 2002 96 EC WEEE Directive 2004 108 EC EMC Directive 2002 95 EC RoHS Directive 93 68 EEC CE Marking Directive 97 23 EC Pressure Equipment Directive And the following harmonised standard s Technical file compiled by Jack Sealey Ltd Signed Date Place Bury St Edmunds Name Position Being the responsible person appointed by the manufacturer Additional technical standards and specif...

Page 6: ...95 EC Low Voltage Directive 2002 96 EC WEEE Directive 2004 108 EC EMC Directive 2002 95 EC RoHS Directive 93 68 EEC CE Marking Directive 97 23 EC Pressure Equipment Directive And the following harmonised standard s Technical file compiled by Jack Sealey Ltd Signed Date Place Bury St Edmunds Name Position Being the responsible person appointed by the manufacturer Additional technical standards and ...

Page 7: ...5 28 BG150WL 28 LOCK NUT M5 29 BG150WL 29 LEFT WORK REST 30 BG150WL 30 EYESHIELD 31 BG150WL 31 WORK REST LOCK KNOB 32 BG150WL 32 STANDARD WASHER 5mm 33 BG150WL 33 FLAT WASHER 6mm 34 BG150WL 34 HEX NUT M6 35 BG150WL 35 NUT M12 37 BG150WL 37 LOCKED NUT M16 ITEM PART NO DESCRIPTION 38 BG150WL 38 TOOTHED LOCKING WASHER 4mm 39 BG150WL 39 SCREW M4x8 40 BG150WL 40 RIGHT GUARD INNER COVER 41 BG150WL 41 CO...

Page 8: ... 26 STATOR 27 BG200WL 27 CAPACITOR 10uF 450V 28 BG200WL 28 ROTOR 29 BG200WL 29 LAMP WITH PROTECTIVE GUARD 30 BG200WL 30 NUT M5 31 BG200WL 31 WORK REST LOCK KNOB 32 BG200WL 32 HEX NUT M4 33 BG200WL 33 SPRING WASHER 4mm 34 BG200WL 34 FLAT WASHER 4mm 35 BG200WL 35 EYESHIELD 36 BG200WL 36 NUT M16 ITEM PART NO DESCRIPTION 38 BG200WL 38 SCREW M4x10 39 BG200WL 39 TOOTHED LOCKING WASHER 4mm 40 BG200WL 40 ...

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