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5.1 

Pre-Use insPecTiOn  

 

note: Use the same clearance and alignment information if your model has a wire brush. 

 

WArning!

 inSPEcT THE GrinDEr BEforE oPErATinG THE MAcHinE. EnSurE THE GrinDEr iS unPLuGGED froM

 

THE MAinS PoWEr BEforE coMMEncinG THE inSPEcTion.

5.1.1  check the tool rests are securely fixed and are set at a maximum of 2mm from the grinding stone.

5.1.2  check that eye shields are in good condition, are secure and that you can see through them clearly.

5.1.3  Turn the grinding stones by hand and check for any damage. check they do not touch the tool rests and are correctly aligned.

 

if any of the above checks fail, replace, repair, or adjust as necessary before starting the grinder. 

5.2 

sTOne Use

 

Depending on the model, grinders are supplied with one or two aluminous oxide stones. Stones have two grades, fine for hard  

 

 

materials and coarse for soft materials. 

 

When grinding, should surface of the stone become “loaded” (coated with particles of the material being ground) it is probably the

 

wrong grade of stone for the job.

 IMPORTANT:

 

Grinding stones 

MUST ONly 

be assembled by a person holding a grinding wheel certificate. See section 4.

   

5.3 

Using The grinder 

 

WArning!

 

Before commencing work, ensure you have read, understood, and apply the chapter 1. Safety Instructions 

5.3.1  Plug grinder into the mains power supply.
5.3.2  Place the eyeshield in its appropriate safety location.
5.3.3  Switch the grinder on and bring the workpiece slowly into contact with the spinning stone, or wire wheel.
5.3.4  When you have completed your task, unplug the grinder from the mains power supply, and clean the machine ready for next use. 

6. MAinTenAnce

 

WArning!

 Ensure the grinder is unplugged from the mains power supply before performing any maintenance or service.

6.1

 

As the grinding stone wears, adjust the position of the tool rests. The rest must be set at a maximum of 2mm from the stone surface.

6.2

 

regularly remove the grinding stone covers and clean out any dust and dirt.

6.3

 

The machine motor and bearing are sealed units and require no regular maintenance. Should you require assistance, contact your 

 

local Sealey service agent.

6.4

 

for information relating to the handling and maintenance of grinding stones refer to section 4.

4.2 

sTOne chAnging PrOcedUre 

 WArning! 

Unplug grinder from the mains power supply before changing stone. 

4.2.1  raise the eye shield up, and away from the stone.

4.2.2  remove tool rest.

4.2.3  remove the screws from the side of the wheel cover and remove the cover.

4.2.4  Hold grinding stone firmly. To protect your hands use cloth or wear gloves. unscrew retaining nut (fig 2.1.).  

note:

  

The nut on the right side of the grinder has standard right hand thread (undo anti-clockwise). The left  

 

side nut has a left hand thread and must be loosened by turning clockwise.

 it may be necessary to strike 

 

the wrench sharply in the loosening direction with the heel of your hand to loosen the nut. 

4.2.5  remove grinding stone washer (fig 2.2), blotter (3), stone (4), 2nd blotter (5), washer (6) from  

 

main spindle (7).

4.2.6  carefully inspect the new stone before installing to ensure there are no fissures, chips, or    

 cracks. 

 WARNING!

 

DO NOT USE A DAMAGED STONE.

4.2.7  inspect the blotters, if they are damaged replace them. The grinder must never be used without  

 

blotters. Should you not have any available when you need to replace them, cut out a piece of  

 

suitable cardboard the same shape for temporary use only.

4.2.8  install the new stone by reversing steps above. Ensure washers (2 & 6) are installed with the  

 

flange on the outside, (i.e. the concave side against the blotter).

4.2.9  Hold stone steady and secure locking nut. 

dO nOT

 over tighten as this may crack the stone.

4.2.10  replace stone cover, re-adjust tool rest to a maximum of 2mm from stone face and

 

tighten securely. 

note:  

You do not require a certificate to change a wire wheel. Assembly is the same as with a stone.

5.  OPerATing insTrUcTiOns

NOTE:

 It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

iMPOrTAnT: 

no liability is accepted for incorrect use of this product. 

WArrAnTY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim. 

inFOrMATiOn:

 for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

sales@sealey.co.uk

sole UK distributor, sealey group, 

Kempson Way, Suffolk Business Park

Bury St. Edmunds, Suffolk,

iP32 7Ar

www.sealey.co.uk

Web

email

Original Language Version

BG150WL, BG150XWL & BG200WL    issue: 1 - 22/11/12      

  Grinding stones (wheels) used with this machine must be of an adequate speed rating and suitable for the material to be ground.

  Ensure the grinding stone’s maximum speed specification is higher than that indicated on the machine data plate. 

  Check grinding stone is secure, the stone is not worn or damaged and that there are no splits or cracks. If damaged replace    

 

 immediately.

  Ensure replacement stone is not damaged in any way such as cracks, deformations or splinters etc. Also check the mounting flanges

 

to ensure they are not deformed, burred or chipped. Damaged items must 

NOT

 be used as they may cause irregular pressure on the    

 

stone which may cause a stone to break. 

DO NOT

 over tighten a stone. Never tamper with a stone in order to adapt it to a different size  

 holder.

  Install a new stone as in 4.2. Once mounted on the grinder test the stone before use by facing the grinder in a safe direction (point

 

away from yourself, others and vulnerable items) and run for a short time. Dress the stone if necessary. 

©  Jack Sealey Limited

Fig.2

 

  

environmental Protection.

  

recycle unwanted materials instead of disposing of them as  

   

waste. All tools, accessories and packaging should be sorted,  

   

taken to a recycle centre and disposed of in a manner which  

   

is compatible with the environment.

  

Weee regulations.

  

Dispose of this product at the end of its working life in compliance   

   

with the Eu Directive on Waste Electrical and Electronic Equipment.  

   

When the product is no longer required, it must be disposed of in an  

   

environmentally protective way. contact your local solid waste  

 

   

authority for recycling information.

Summary of Contents for bg150WL

Page 1: ...t and that the restraint is tight Double insulated products which are always marked with this symbol are fitted with live brown and neutral blue wires only To rewire connect the wires as indicated above DO NOT connect either wire to the earth terminal 1 1 10 Products which require more than 13A are supplied without a plug In this case you must contact a qualified electrician to ensure that a suita...

Page 2: ... Check that all assembly nuts and bolts are secure then read section 4 grinding stones before use danger of fire explosion hazard WARNING The grinding process can produce streams of sparks which are a potential source of ignition DO NOT use the grinder where there are flammable liquids solids or gases DO NOT allow grinder sparks to make contact with the operator s clothing or any other fabric such...

Page 3: ... spindle 7 4 2 6 Carefully inspect the new stone before installing to ensure there are no fissures chips or cracks WARNING DO NOT USE A DAMAGED STONE 4 2 7 Inspect the blotters if they are damaged replace them The grinder must never be used without blotters Should you not have any available when you need to replace them cut out a piece of suitable cardboard the same shape for temporary use only 4 ...

Page 4: ...95 EC Low Voltage Directive 2002 96 EC WEEE Directive 2004 108 EC EMC Directive 2002 95 EC RoHS Directive 93 68 EEC CE Marking Directive 97 23 EC Pressure Equipment Directive And the following harmonised standard s Technical file compiled by Jack Sealey Ltd Signed Date Place Bury St Edmunds Name Position Being the responsible person appointed by the manufacturer Additional technical standards and ...

Page 5: ...Low Voltage Directive 2002 96 EC WEEE Directive 2004 108 EC EMC Directive 2002 95 EC RoHS Directive 93 68 EEC CE Marking Directive 97 23 EC Pressure Equipment Directive And the following harmonised standard s Technical file compiled by Jack Sealey Ltd Signed Date Place Bury St Edmunds Name Position Being the responsible person appointed by the manufacturer Additional technical standards and specif...

Page 6: ...95 EC Low Voltage Directive 2002 96 EC WEEE Directive 2004 108 EC EMC Directive 2002 95 EC RoHS Directive 93 68 EEC CE Marking Directive 97 23 EC Pressure Equipment Directive And the following harmonised standard s Technical file compiled by Jack Sealey Ltd Signed Date Place Bury St Edmunds Name Position Being the responsible person appointed by the manufacturer Additional technical standards and ...

Page 7: ...5 28 BG150WL 28 LOCK NUT M5 29 BG150WL 29 LEFT WORK REST 30 BG150WL 30 EYESHIELD 31 BG150WL 31 WORK REST LOCK KNOB 32 BG150WL 32 STANDARD WASHER 5mm 33 BG150WL 33 FLAT WASHER 6mm 34 BG150WL 34 HEX NUT M6 35 BG150WL 35 NUT M12 37 BG150WL 37 LOCKED NUT M16 ITEM PART NO DESCRIPTION 38 BG150WL 38 TOOTHED LOCKING WASHER 4mm 39 BG150WL 39 SCREW M4x8 40 BG150WL 40 RIGHT GUARD INNER COVER 41 BG150WL 41 CO...

Page 8: ... 26 STATOR 27 BG200WL 27 CAPACITOR 10uF 450V 28 BG200WL 28 ROTOR 29 BG200WL 29 LAMP WITH PROTECTIVE GUARD 30 BG200WL 30 NUT M5 31 BG200WL 31 WORK REST LOCK KNOB 32 BG200WL 32 HEX NUT M4 33 BG200WL 33 SPRING WASHER 4mm 34 BG200WL 34 FLAT WASHER 4mm 35 BG200WL 35 EYESHIELD 36 BG200WL 36 NUT M16 ITEM PART NO DESCRIPTION 38 BG200WL 38 SCREW M4x10 39 BG200WL 39 TOOTHED LOCKING WASHER 4mm 40 BG200WL 40 ...

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