Sealey GSS1515.V2, Instructions Manual

Page 1: ...uthority and general workshop practice regulations are adhered to when building this shed Keep the work area clean uncluttered and ensure there is adequate lighting Keep children and unauthorised persons away from the working area DO NOT use the shed for any purpose other than that for which it is designed Use appropriate safety clothing including eye protection Note The assembly of this product w...

Page 2: ... front door Step 7 Fit the panels together IMPORTANT It is recommended that your new shed is secured to a concrete slab as per the specifications in this manual Concrete slab Please ensure that your site is level It is recommended that your slab is 100mm thick and you use builder s plastic and F52 reinforcing mesh We recommend that you make your slab approximately 100mm bigger than the base dimens...

Page 3: ...tion Component Location Part No QTY Check Sheet Sheet 2057x770 Rear wall 6A 2 Sheet Sheet 1977 2057x770 Side wall 7A 1 Sheet Sheet 1977 2057x770 Side wall 7B 1 Sheet Sheet 1900 1980x770 Side wall 2L 1 Sheet Sheet 1900 1980x770 Side wall 2D 1 Sheet Sheet1600x770 Roof 8 2 Sheet Sheet 1900x708 Front 4B 1 Door Sheet Sheet 1845x770 Door 5B 1 Channel Channel 1843 Door 24F 1 Channel Channel 1843 Door 24G...

Page 4: ...508 Roof side 20A 4 wall V Channel Channel1508 Rearwall 208 1 Channel Channel1508 Rearwall 20C 1 Channel Channel1508 Front 200 1 Channel Channel1508 Front 20E 1 Channel Channel1515 Sidewall 25 2 Channel Channel775 Front 23 1 Channel Channel1458 Rearwall 31 3 sidewall Channel Channel 674 Front 33R 1 d Jamb Jamb1898 Front 41A 1 Jamb Jamb1898 Front 418 1 b Jamb Jamb775 Front 42 1 I I Brace Corner bra...

Page 5: ... Roof 51 2 Joining brace Joining brace Door w 1 Fittings part list All fittings in this list are located in box 2 Picture Component QTY Picture Component QTY J i Self tapping screws 10mm 150 l Self tapping screws 16mm 20 4 x 10mm Rivet 12 3 x 10mm Rivet 40 Pad bolt 1 Keeper 1 Cl Bracket 8 5 16 x 19mm Hexagonal bolt 8 5 16 Hexagonal Nut 8 b Mid wall brace bracket 3 Self tapper safety cover 25 Chann...

Page 6: ... 7B 2L 8 8 4B 20A 20A 20B 20C 20A 20A 25 20D 20E 41A 41B 23 42 51 51 31 33R 31 31 70 U12 W 5B M26 24F 24G U12 M26 Z21 Z22 Z19 Z20 6A Qty checking date ____ ____ _____ Qty checking personal badge number _______________ Signature _________________________________________ In the unlikely event that you find you are missing a part please contact Pinnacle at 1800 349 776 A copy of proof of purchase may...

Page 7: ...shed 1 5m or alternatively a trestle table Place 2 x part 6A sheet on your worktable and join together with the self tapping screws as per the diagram below Now fit part 20B top channel and part 20C bottom channel to the sheeting by tapping it in diagram A or sliding it in diagram B Make sure the small lip of the channel is always facing out This ensures rainwater cannot build up inside your shed ...

Page 8: ... fit part 31 mid wall channel to the sheeting and position it with the self tapping screws provided Please note the groove should face downwards Position the top and bottom channels with self tapping screws as well NOTE All screws marked with a cross should not be fixed at this stage Tip If panel and screw holes do not line up try pulling panel to match up holes TOP B ROOF TOP EDGE RIDGES FACING D...

Page 9: ...ll channel using the self tapping screws Fix part 20A bottom channel with self tapping screws but not part 25 top channel at this stage Make sure that the small lip of the channels is always facing out This ensures rainwater cannot build up inside your shed Repeat the same steps for part 2L and part 7B the other sidewall NOTE All screws marked with a cross should not be fixed at this stage RIDGES ...

Page 10: ...n your worktable and join together with the self tapping screws provided as per the diagram below 8 8 Now tap or slide in 2 x part 20A channels onto the sheeting and fix them to the top and bottom with the self tapping screws provided Make sure that the small lips on channels 20A are always facing out This ensures rainwater cannot build up inside your shed 20A 51 51 20A ...

Page 11: ...SS1515G V2 Issue 2 I 13 04 17 Original Language Version Jack Sealey Limited Step 4 Assemble the roof panel continued Now fit 2 x part 51 side lips to the sheeting and fix them with the self tapping screws provided ...

Page 12: ...the sheeting and fix them with the self tapping screws NOTE All screws marked with a cross should not be fixed at this stage Make sure that the small lips on channels 20D and 20E are always facing out This ensures rainwater cannot build up inside your shed Fit part 41A jamb part 42 jamb and part 23 bottom channel and fix them with the self tapping screws except those marked with a cross Make sure ...

Page 13: ...tep 6 Assemble the front door Place part 5B door sheet on the worktable and fix 2 x part M26 part 24G and part 24F channels with the provided 3 0 x 10mm rivets Make sure the small lips on channels M26 are always facing out This ensures rainwater cannot build up inside your shed RIDGES FACING UP FIX WITH 3 0MM RIVETS FIX WITH 3 0MM RIVETS FIX WITH 3 0MM RIVETS RIDGES FACING UP ...

Page 14: ...x 1 5 x 2 1m 5B W BACK U12 U12 Step 6 Assemble the front door continued Once channels are fitted to both doors align 2 x part U12 brace and part W joining brace with holes on the back of the door and position temporarily with some tape or simply hold in place Turn door over so the ridges are facing down ...

Page 15: ...cing aligned with holes make sure the ridges of the door are facing up and fix the bracing with the provided 3 0 x 10mm rivets through the front of the panel Then turn door over and insert plastic stoppers at the ends of braces as shown below Note Fix rivets through the front panel with ridges facing up FIX WITH 3 0MM RIVETS WHITE PLASTIC STOPPER WHITE PLASTIC STOPPER ROOF TOP EDGE RIDGES FACING U...

Page 16: ...emble the front door continued Fit part 5B assembled door to the front wall panel as per the diagram below Use a rivet gun to fix the door using the pre drilled holes Fix the pad bolt but NOT its keeper at this stage using the pre drilled holes and the self tapping screws diagram A or the rivets diagram B provided RIDGES FACING UP FIX PAD BOLT WITH 3 0 X 10MM RIVETS FIX DOOR HINGES WITH 4 0 X 10MM...

Page 17: ...de walls to the back wall then the front wall then the roof Fix all the components using self tapping screws Fix part 71 pad bolt keeper using 16mm self tapping screws diagram A or using rivets diagram B ensuring the keeper lines up with the pad bolt Also attach parts Z19 Z20 Z21 and Z22 Corner brace to each corner using the self tapping screws provided FIX PAD BOLT KEEPER WITH 16MM SCREWS FIX PAD...

Page 18: ...rdenShed1 5 x 1 5 x 2 1m Now fit the bolt down kit as per the diagram Strengthen the mid wall braces by applying part 72 mid wall brace bracket to each corner if necessary WALL SHEET BOLT NUT SLAB STEELA NGLE SLEEVEA NCHORB OLT DOOR 72 DOOR BOLT NUT STEEL ANGLE WALL SHEET SLEEVE ANCHOR BOLT ...

Page 19: ...V2 Issue 2 I 13 04 17 Original Language Version Jack Sealey Limited Apply channel safety cover L type to part 31 channel and channel safety cover R type to part 33R channel Also apply the self tapper covers to screw ends visible in the walls on the inside of the shed as per the diagram below 33R 31 L L R R ...

Page 20: ... GardenShed1 5 x 1 5 x 2 1m The door can be hinged on the opposite side as well Align the door with the edge and make holes using a cordless drill Remove the pins from the hinges and reverse their direction before you attach the door If you are concerned about the visibility of any pre drilled holes you can fill them with rivets Perform the same procedure for the pad bolt ...

Page 21: ...Guarantee is 12 months from purchase date proof of which will be required for any claim Environmental Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of in a manner which is compatible with the environment When the product becomes completely unserviceable and requires disposal ...