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  10.  RATINGS PLATE 

The ratings plate on the inverter gives the following data:

  1 -  Rating of internal protection provided by casing.

  2 -  symbol for power supply line: 1= single-phase AC.

  3 - 

S

: Indicates that welding may be carried out in environments with a 

   

heightened risk of electric shock e.g. very close to large metallic objects. 

  4 -  Welding procedure: manual arc welding with covered electrode 

  5 -  symbol for internal structure of the welding machine.

  6 -  Model No. 

  7 -  Manufacturers serial Number for welding machine identification.

  8 -  output.

   Uº: Maximum no load voltage.

   I², U²: Current and corresponding normalised voltage that the 

   

welding machine can supply during welding.

   

X: Welding ratio based on a 10 minute duty cycle. 30% indicates 3 

   

minutes welding and 7 minutes rest, 100% indicates continuous welding.

   

A/V-A/V: shows the range of adjustment for the welding current 

   

(minimum - maximum) at the corresponding arc voltage. 

  9 -  Power supply

   U

1

: Alternating voltage and power supply frequency of welding machine.  

 

   

(allowed limit ± 10%)

   I

max

: Maximum current absorbed by the line.

   I

eff

: effective current supplied.

  10- Manufacturer's details.

  11 -The eURoPeAN standard relating to the safety and construction 

   

of arc welding machines.

  12- safety regulation symbols shown here. 

  9.   TROUBLESHOOTING

 

If you have a problem with the inverter, check to ensure that the following are correct:

  Check that the welding current, which is controlled by the potentiometer (fig.3), is suitable for the diameter and type of electrode being    

 used.

   When the mains switch is on, check that the power lamp is on. If this is not the case then there may be a mains supply problem.

   Check the overheat indicator  - has the thermal cut-out activated? This indicates either an over or under voltage or short circuit. If the    

 

thermal interrupter has activated, wait for the machine to cool down before restarting.

   ensure that you are using the correct supply voltage. 

  Check the machine output and ensure there is nothing causing a short-circuit.

  Check that all circuit connections are correct. In particular check that the work clamp is correctly attached to the workpiece. ensure that   

 

there is no grease, paint etc. on the surface.

  8 .   MAINTENANCE

  

WARNING! BEFORE CARRYING OUT ROUTINE MAINTENANCE, SWITCH  

 

OFF THE WELDING MACHINE AND DISCONNECT IT FROM THE MAINS  

 

POWER SUPPLY.

  

WARNING! IF THE WELDING MACHINE IS NOT FUNCTIONING PROPERLY  

 

REPAIRS SHOULD BE CARRIED OUT ONLY AND EXCLUSIVELY BY    

 

AUTHORISED SERVICE ENGINEERS. 

  

WARNING! BEFORE REMOVING THE WELDING MACHINE PANELS,    

 

SWITCH OFF THE MACHINE AND DISCONNECT IT FROM THE MAINS  

 

POWER SUPPLY. Wait 10-15 seconds after the unit is switched off for the    

 

capacitor to discharge.

8.1.

  Periodically remove the casing and, with a low pressure air flow (max 1bar  

 

 

or15psi),remove dust from inside the machine. 

8.2.

  do not direct compressed air onto the electronic circuit boards, these should be  

 

cleaned with a very soft brush.

8.3.

  ensure that all electrical connections are tight and check the wiring for damage  

 

to the insulation.

8.4.

  ensure that the casing is correctly replaced and secured before attempting to  

 

use the inverter.

8.5.

  Keep the outside of the machine clean by wiping with a soft, dry cloth.

 

For any other service or maintenance, contact your local Sealey service  

 agent.

Original Language Version

fig.4

MW140A MW160A MW180A MW200A    Issue No1   29/01/13

© Jack sealey limited

Summary of Contents for MW140A

Page 1: ...Models INSTRUCTIONS FOR INVERTERS MW140A MW160A MW180A MW200A Issue No1 29 01 13 MW140A MW160A MW180A MW200A Original Language Version Jack Sealey Limited ...

Page 2: ... from chlorinated solvents such as de greasers can be decomposed by the heat of the arc to form PHOSGENE a highly toxic gas and other lung and eye irritating products The ultraviolet radiant energy of the arc can also decompose trichloroethylene and perchloroethylene vapours to form phosgene DO NOT weld where solvent vapours can be drawn into the welding or cutting atmosphere or where the radiant ...

Page 3: ...an fly 10m DO NOT weld within 10 metres of combustible materials including building construction materials DO NOT weld adjacent to openings concealed or visible in floors or walls within 10m that can expose combustibles to sparks DO NOT weld near to walls ceilings roofs or metal partitions where there are combustibles that can be ignited by radiant or conducted heat Have suitable fire extinguishin...

Page 4: ...secured before operating the inverter WARNING Ensure that you read understand and follow the safety instructions Place the welding mask in front of your face before striking the arc 7 1 ARC WELDING 7 1 1 Strike the electrode tip on the workpiece as if you were striking a match 7 WELDING PROCEDURE fig 1 fig 2 fig 3 WARNING Cable connectors must be turned into the quick plugs fully to ensure a good ...

Page 5: ...e case then there may be a mains supply problem Check the overheat indicator has the thermal cut out activated This indicates either an over or under voltage or short circuit If the thermal interrupter has activated wait for the machine to cool down before restarting Ensure that you are using the correct supply voltage Check the machine output and ensure there is nothing causing a short circuit Ch...

Page 6: ...uipment e The health of people in the vicinity e g persons fitted with a pacemaker or hearing aid f Equipment used for calibration or measurement g The immunity of other equipment in the environment The user shall ensure that other equipment being used in the environment is compatible This may require additional protective measures h The time of day that welding and other activities are to be carr...

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