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4.  CHarGinG

important WarrantY inFormation:

  

the battery pack fitted to this cordless tool is considered to be a consumable item and its 

ability to accept charge will reduce over time. We will warranty it against mechanical and 

electrical defect for a period of one year - this does not cover fair wear and tear. 

if the battery is not properly charged before first use, or regularly conditioned, its capacity 

will diminish. under these circumstances we will not replace the battery pack even if it is

less than one year old. 

 

‰

   WarninG! 

Before charging this unit disconnect the output leads as they will remain

  

live whilst charging.

 

‰

 

 WarninG

 never clamp the output leads from the unit to the carry handle as this 

 

could result in a short circuit.

 

 important! 

only recharge PoWErstArts with the Ac charger provided. 

 

the charger is automatic and does not require the user to monitor the progress of 

 

the charge. furthermore, whenever the PoWErstArt is not in use it should be 

 

connected to the charger, failure to do this will invalidate the warranty.

4.1.    

reaDinG tHe poWer leVel inDiCators

 

 

the charge level of the PoWErstArt200 can be seen at any time by pressing 

 

the test button (fig.1.A) and noting the meter (fig.1.E) reading.

 

When the needle is in the green sector the unit is fully charged and is ready to 

 

be used.

 

the red sector indicates that immediate charging is required and the yellow 

 

sector indicates that recharging is advisable.

4.1.1.   

for  the  PoWErstArt

500 and 900 models press and hold the test button, the

 

 LED’s (fig.2.E) from left to right, four orange (low power) and six green will light 

 

up one by one and stop at the level of charge, the further to the right the higher

 

the charge.

4.2.    

reCHarGinG

 

When new the unit should be charged before use until the charger display 

 indicates 

“Full”

 

‰

   WarninG! 

use the supplied charger, cable and connector. unauthorised parts 

 

may damage the unit and will invalidate the warranty.

4.2.1.   

Ensure that you strictly apply the safety instructions as stated in section 3.

4.2.2. 

  

Ensure that the POWERSTART control switch (fig.1.D) is in the ‘Off’ position.

4.2.3. 

  

Plug the charger mains cable into a 230 volt supply. The green ‘On’ LED will illumi

nate.  

4.2.4.   

Plug the charger cable into the charge input socket (fig.1.B) of the unit. the unit will now charge automatically a

nd the charger LED’s will  

 

indicate the level of charge. When the green ‘Full’ LED comes on, charging is complete but the charger should not be disconnected or  

 

switched off. 

 

Leave it connected to

 the PoWErstArt to ensure that the unit is fully charged when next required.

4.2.5.   

to disconnect the charger from the PoWErstArt, first switch off the charger, then press and hold the latch immediately above the   

 

socket and pull out the plug.

 important!

 If the ‘Fault’ LED on the charger illuminates, switch off the charger, disconnect it from the POWERSTART and contact your  

 

sealey stockist.

 note:

 the PoWErstArt charging circuits are protected against short circuit by thermal breakers.  

 

the breaker in the PoWErstArt200 has automatic reset whilst those in the PoWErstArt500 and PoWErstArt

900 (two in each  

 

- one per battery) have manual reset buttons on the front panel.

5.  oPErAtion

 

‰

   WarninG! 

YOU MUST FOLLOW SAFETY INSTRUCTIONS AND ENSURE THAT THE POWERSTART AND VEHICLE VOLTAGES ARE  

  THE 

sAME.

5.1. 

  

Before use, press the test button to confirm that the POWERSTART is charged (see 4.1.).

5.2. 

  

Apply the vehicle hand brake and select neutral gear (or ‘Park’ if automatic transmission). Turn ignition and electrical accessories off.

5.3.    

use in a well ventilated area and wear protective eye shields and clothing.

 

‰

   WarninG! 

Do not allow the red and black clamps to touch each other once the leads are connected to the PoWErstArt. Ensure  

  that the correct clamps are placed on the correct battery terminals.

5.4.    

With the leads 

disconnected 

from the PoWErstArt attach the positive rED (+) clamp to the positive terminal on the vehicle    

 

battery. Ensure that the terminal is clean.

 note: 

on vehicles with multiple batteries connect positive clamp to positive battery terminal which is connected to vehicle  

 

 

electrical system.

5.5. 

  

Attach the negative BLACK (-) clamp to the (ground) engine block or frame of the vehicle. Ensure that the cables are not in the path of  

 

moving engine parts, such as the fan and are away from the carburettor/injection system, fuel lines etc.

5.6.    

the lead plug on the PoWErstArt

200 is fitted with a polarity indicator. Confirm that the green LED is illuminated. 

 

If the red LED is illuminated then the clamps are cross-connected and MUST be reversed.

5.7. 

  

With the POWERSTART control switch (fig.1.D & fig.2.D) set to ‘Off’ plug the leads into the socket (fig.1.C or fig.2.C). 

 

 

note: 

The connector will only fit the socket one way round, to prevent cross-connection.

5.8.   

 

on models 

POWERSTART500 AND POWERSTART900 turn the control switch (fig.2.D) to select 12 or 24V to match the vehicle  

 

voltage. on model PoWErstArt

200 turn the switch (fig. 1.D) to select 12V. 

5.9. 

  

Make sure that no one is standing near the battery. When all is oK, start the engine.

5.10. 

o

nce the vehicle has started, turn the control switch to ‘Off’ and then disconnect the leads from the POWERSTART.

5.11. 

W

hen removing lead clamps firstly disconnect the 

blaCK

 (-) negative clamp followed by the 

reD

 (+) positive clamp.

5.12. 

important:

 if the vehicle does not start within six seconds, 

Do not

 continue cranking. Let the POWERSTART’s internal  

 

 

battery(ies) cool for three minutes before attempting to start the vehicle again. failure to do so may damage the unit.

fig.1

poWerstart200 

fig.2

poWerstart900 

Original Language Version

© Jack Sealey Limited

P

OWERSTART200 / 500 / 900      Issue 7 (H, F, 2) 21/12/17

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