WARNING! Ensure you have read and understood the safety instructions in 2.3. before connecting or operating the air supply.
3.1.
An external compressed air supply must be attached to the PP35 plasma cutter. The supply must produce 4-5 bar with a delivery
of 100 ltr/min. Note that the maximum pressure must not exceed 8 bar.
3.2.
To avoid excessive wear of the cutter ensure that the air supply is clean and free from moisture.
We recommend connection to a clean air system as shown in fig.1.
3.3.
The compressor air inlet filter should be cleaned weekly.
3.4.
Line pressure should be increased to compensate for unusually long air
hoses (over 8 metres). The minimum hose bore should be 10mm and fittings
must have the same inside diameter.
3.5.
Keep hose away from heat, oil and sharp edges. Check hoses for wear and
make certain that all connections are secure.
NOTE:
DO NOT
use an oiler in the air system, the air must remain dry at all times.
3.6.
Attach the air filter/regulator supplied to the rear panel of the unit using the fittings
supplied. See fig.5.
3.7.
Screw the air input fitting into the filter regulator as shown in fig.3.
3. AIR SUppLY
2.2. GENERAL SAFETY
DANGER! Direct contact with the plasma cutter circuit or torch is dangerous. You MUST unplug the cutter from the mains power supply,
(and the compressed air supply) before connecting or disconnecting cables or performing maintenance or service.
The operator should be properly trained to use this Plasma Cutting System safely and should be informed about the risks relating to arc
welding proceedures and associated techniques and about relevant safety measures and emergency procedures.
Keep the plasma cutter, cables and torch in good condition.
Take immediate action to repair or replace damaged parts.
Use recommended parts and accessories only.
Unapproved parts may be dangerous and will invalidate the warranty.
The operation of the safety features provided on this equipment can only be guaranteed by using the cutting torch provided and by ensuring
that any replacement is of the same type.
Use the plasma cutter in a suitable work area. Ensure that the area has adequate ventilation as cutting fumes are harmful. For enclosed
areas we recommend the use of an air and smoke extraction system. If you are not able to provide adequate extraction
and/or ventilation, wear a respirator suitable for protection against toxic fumes, smoke and gases.
Ensure that there are no obstructions to the flow of clean cool air and ensure that there are no conductive dusts, corrosive vapours or
humidity which could enter the unit and cause serious damage.
WARNING: Use a welding head shield to protect your eyes and avoid exposing skin to the ultraviolet rays given off by the electric arc.
Always wear protective clothing, insulating gloves and shoes. Keep all protective items clean and undamaged.
WARNING: The electromagnetic fields generated by the plasma cutting process may interfere with the operation of electrical and
electronic equipment. People using vital electrical and electronic apparatus (e.g. pacemakers, respirators e.t.c) must not be taken into or
near to an area where a Plasma Cutting system is in operation. See Section 8.
If particularly intensive cutting operations cause daily personal noise exposure in excess of 85dBA suitable protection for the ears must be worn.
Remove ill fitting clothing before wearing protective clothing. Also remove ties, watches, rings and other loose jewellery and contain long hair.
Stand correctly, keeping a good footing and balance and ensure that the floor is not slippery. Wear non-slip shoes.
Ensure that the workpiece is correctly secured before cutting.
Avoid unintentional contact with the workpiece.
Accidental or uncontrolled switching on of the torch may be dangerous and will cause excessive nozzle wear.
Keep unauthorised persons away from the work area. Any persons working within the area must wear the same protective items as the operator.
During use site the power unit on a secure, level surface capable of supporting the weight of the unit.
DO NOT
use cables and torch if the insulation is worn or connections are loose.
DO NOT
attempt to fit any unauthorised torch or other component to the plasma cutting unit.
DO NOT
cut surfaces that are painted, galvanised, oily or greasy.
DO NOT
use cables over 10m in length.
DO NOT
connect the return cable to any structure which is not part of the workpiece (other than a metal work bench supporting the workpiece).
DANGER! DO NOT
cut near flammable materials - solids, liquids, or gases. Remove all flammable materials such as waste rags etc.
DO NOT
cut containers or pipes which have held flammable materials - gases, liquids or solids.
DO NOT
cut materials that have been cleaned with chlorinated solvents (or near such solvents) as vapours from the arc action may
produce toxic gases.
DO NOT
cut on containers or pipes which are under pressure.
DO NOT
operate the cutter while under the influence of drugs, alcohol or intoxicating medication, or if tired.
DO NOT
use the plasma cutter for a task it is not designed to perform.
DO NOT
operate the plasma cutter if any parts are damaged or missing as this may cause failure and/or personal injury.
DO NOT
carry, or pull, the cutter by the leads or cables.
DO NOT
strain or bend the cables, protect them from sharp or abrasive items and
DO NOT
stand on them.
Protect cables from heat. Long lengths of slack must be gathered and neatly coiled.
DO NOT
place cables where they will endanger others.
DO NOT
hold unsecured workpiece in your hand.
DO NOT
get the plasma cutter wet or use in damp or wet locations or areas where there is condensation.
DO NOT
touch the workpiece close to the cut as it will be very hot. Allow to cool. The cut edge of the workpiece will also be very sharp.
DO NOT
touch the torch immediately after use. Allow the torch to cool.
When not in use store the unit in a safe, dry, childproof area.
DO NOT
use the Plasma Cutting System for any work other than that for which it was designed.
2.3. AIR SUppLY GENERAL SAFETY
WARNING!
Turn off the air supply and de-pressurise the air line before disconnecting from the cutter. Failure to comply with this instruction
may damage the unit and will invalidate your warranty.
WARNING!
Ensure that correct air pressure is maintained and not exceeded. Recommended pressure 4-5 bar (58-72psi), required air flow 100ltr/min.
WARNING! DO NOT
exceed maximum entry pressure of 8 bar. Excessive pressure may cause damage and/or personal injury.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use, and ensure that all connections are secure.
DO NOT
carry the cutter by the hose or yank the hose from the air supply.
DO NOT
direct air from the air hose at yourself or others.
fig.1
Original Language Version
PP35.V2 Issue: 3 - 15/05/12
