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  7.  RATING pLATE

On the rear of the inverter is the rating plate, giving the following data:

 

1

 -  U

0

: Maximum open-circuit voltage.

  2

 -  I

2

, U

2

: Current and corresponding voltage.

  3

 -  X: Duty cycle based on a 10 minute period. 30% indicates 

 

 3 minutes cutting and 7 minutes rest, 100% indicates  

 

 continuous cutting.

 

4

 - Power Supply: AC, number of phases and frequency.

  5

 -  U

1

: Rated supply voltage.

 

6

 -  I

1max

: Maximum RMS current absorbed. I

1eff

: Nominal RMS  

 

 current absorbed.

 

7

 - Rating of internal protection provided by casing.

 

8

 - S:

 

Indicates that cutting may be carried out in environments  

 

 with a heightened risk of electric shock e.g. very close to  

 

 large metallic objects.

 

9

 - Symbol for type of process.

 

10

 - Inverter-transformer-rectifier.

11

 -  The standard relating to the safety and construction of  

 

 welding and cutting equipment.

12

 - Equipment model number.

13

 -  A/V-A/V: Cutting current range and corresponding voltages. 

 

14

 -  Serial Number. Specifically identifies each inverter.

 15

 - Rating of delayed action fuse for supply protection.

 16

 - Symbols referring to safety.

6.3.1. 

Cap.

 

 

(fig.9.1). Unscrew it manually from the head of the torch. Clean it carefully and check to ensure it is    

 

not damaged (including distortion, burns, cracks). If in any doubt, replace.

6.3.2. 

Nozzle

 

 

(fig.9.2). If surface is oxidised clean it with extra fine abrasive paper. Check wear of the plasma arc hole and  

 

the inner and outer surfaces. If hole has widened, or nozzle is damaged in any way, replace it.  

6.3.3. 

Air distribution ring.

 

 

(fig.9.3). Make sure there are no burns or cracks and that the air passage holes are not blocked. If any of  

 

these conditions are present or the ring is damaged in any other way, change immediately.

6.3.4. 

Electrode.

 

(fig.9.4).Change the electrode when the depth of the crater formed on the emitter surface is    

 

 

approximately 1.5mm in depth (fig.10).

 

NOTE:

 We recommend that the electrode and nozzle are changed at the same time.

6.4.

 

Torch body.

 

 

Inspect regularly for any breaks, cracks or burns. Keep clean but do not use solvents. Do not use if    

 

damaged but return to authorised service centre.

6.4.1.  Reassemble the torch in the correct order which is the reverse of disassembly. 
6.4.2.  Do not overtighten the electrode as this could damage the torch.
6.4.3.  Screw the cap into place and tighten it manually but firmly.

6.5.

 

Compressed air filter.

 

 

The filter, beneath the regulator, removes condensation from the air system, and must be kept clean.

6.5.1.  Regularly inspect the filter. If the glass bowl contains water, drain by pushing the drain plug upwards.

6.5.2.  When the filter cartridge becomes dirty, replace it.

6.5.3.  Clean the filter bowl with soapy water only. Do not use abrasives or solvents.

fig.10

fig.9

  8.  ELECTROMAGNETIC COMpATIBILITY

8.1.

 

THIS EQUIPMENT IS IN CONFORMITY WITH THE EUROPEAN STANDARD ON THE ELECTROMAGNETIC COMPATIBILITY    

 

OF ARC WELDING EQUIPMENT AND SIMILAR PROCESSES (e.g. ARC AND PLASMA CUTTING).

8.2.

 

protection against interference. (E.M.C.)

 The emission limits in this standard may not, however, provide full protection against 

 

interference to radio and television reception when the equipment is used closer than 30m to the receiving antenna. In special  

 

 

cases, when highly susceptible apparatus is being used in close proximity, additional mitigation measures may have to be employed  

 

in order to reduce the electromagnetic emissions. At the same time there could occur some potential difficulties in having  

 

 

electromagnetic compatibility in a non-industrial environment (e.g. in residential areas). Therefore it is most important that the  

 

 

equipment is used and installed according to the following instructions.

8.3.

 

Installation and use.

 The user is responsible for installing and using the equipment according to these instructions. 

 

If electromagnetic disturbances are detected, then it shall be the responsibility of the user of the equipment to resolve the situation   

 

with the technical assistance of the supplier. In some cases this remedial action may be as simple as earthing the circuit (see Note).  

 

In other cases it could involve constructing an electromagnetic screen, enclosing the welding power source and the work, complete  

 

with associated input filters. In all cases the electromagnetic disturbances shall be reduced to the point where they are no longer    

 

troublesome.

 

Note:

 The welding/cutting circuit may or may not be earthed for safety reasons. Changing the earthing arrangements should only be  

 

authorised by a person who is competent to assess whether the changes will increase the risk of injury, e.g. by allowing parallel    

 

welding/cutting circuit return paths which may damage the earth circuits of other equipment. Further guidance is given in IEC 974-13  

 

’Arc Welding Equipment - Installation and Use.’

Original Language Version

PP35.V2    Issue: 3 - 15/05/12

Summary of Contents for PP35.V2

Page 1: ...INSTRUCTIONS FOR PLASMA INVERTER PP35 V2 MODEL No Original Language Version PP35 V2 Issue 3 15 05 12 ...

Page 2: ...erminal N d After wiring check that there are no bare wires that all wires have been correctly connected that the cable outer insulation extends beyond the cable restraint and that the restraint is tight Double insulated products which are always marked with this symbol are fitted with live brown and neutral blue wires only WARNING Reminder the electrical installation of the plasma cutting unit mu...

Page 3: ... protection for the ears must be worn Remove ill fitting clothing before wearing protective clothing Also remove ties watches rings and other loose jewellery and contain long hair Stand correctly keeping a good footing and balance and ensure that the floor is not slippery Wear non slip shoes Ensure that the workpiece is correctly secured before cutting Avoid unintentional contact with the workpiec...

Page 4: ...ock the pressure regulator knob fig 4 5 by pulling it upwards Adjust the regulator to give the required air pressure fig 5 6 Always adjust up to the required pressure 4 5 2 Push the pressure regulator knob downwards to lock it 4 6 Torch control When the machine is turned on the green indicator light fig 5 4 will show that the torch is in Stand By mode 4 6 1 When the torch button is pressed the mac...

Page 5: ... that the compressed air is connected correctly to the machine see Section 3 5 2 2 Check that the earth cable is correctly clamped to the workpiece or work bench see Section 4 2 5 2 3 Switch on the mains power supply Switch on the machine by operating the switch on the rear panel fig 4 1 5 2 4 Set the current regulation control fig 5 1 to the required value depending on the type and thickness of t...

Page 6: ... 5 Compressed air filter The filter beneath the regulator removes condensation from the air system and must be kept clean 6 5 1 Regularly inspect the filter If the glass bowl contains water drain by pushing the drain plug upwards 6 5 2 When the filter cartridge becomes dirty replace it 6 5 3 Clean the filter bowl with soapy water only Do not use abrasives or solvents fig 10 fig 9 8 Electromagnetic...

Page 7: ...workpiece to earth may reduce emissions in some but not all instances Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to others or damage to other electrical equipment Where necessary the connection of the workpiece to earth should be made by a direct connection to the workpiece but in some countries where direct connection is not permitted the bonding s...

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