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WARNING: Use a welding head shield to protect your eyes and avoid exposing skin to the ultraviolet rays given off by the electric    

 arc. 

Always wear protective clothing, insulating gloves and shoes. Keep all protective items clean and undamaged.

 

9

   Remove ill fitting clothing before wearing protective clothing. Also remove watches, rings and other loose jewellery and contain long   

 hair.

 

9

   Stand correctly, keeping a good footing and balance and ensure that the floor is not slippery. Wear non-slip shoes.

 

9

   ensure that the workpiece is correctly secured before cutting.

 

9

   Avoid unintentional contact with the workpiece. Accidental or uncontrolled switching on of the torch may be dangerous and will wear   

  the nozzle. 

 

9

   Keep unauthorised persons away from the work area. Any persons working within the area must wear the same protective items as   

  the operator.

 

8

  

Do not 

use cables and torch if the insulation is worn or connections are loose.

 

8

  

Do not 

attempt to fit any unauthorised torch or other component to the plasma cutting unit.

 

8

  

Do not

 cut surfaces that are painted, galvanic coated, oily or greasy. These surfaces must be cleaned first. Wear a respirator suitable 

  for protection against toxic fumes, smoke and gases.

 

8

  

Do not

 use cables over 10m in length.

 

8

  

Do not

 connect the return cable to any structure which is not part of the workpiece (other than a metal work bench supporting the    

 workpiece). 

 

  

DanGer! Do not

 cut near flammable materials - solids, liquids, or gases. Remove all flammable materials such as waste rags etc.

 

8

  

Do not

 cut containers or pipes which have held flammable materials - gases, liquids or solids.

 Do not

 cut materials that have    

  been cleaned with chlorinated solvents (or near such solvents) as vapours from the arc action may produce toxic gases.

 

8

  

Do not

 operate the inverter while under the influence of drugs, alcohol or intoxicating medication, or if tired.

 

8

  

Do not

 use the plasma inverter for a task it is not designed to perform.

 

8

  

Do not

 operate the plasma inverter if any parts are damaged or missing as this may cause failure and/or personal injury.

 

8

  

Do not

 carry, or pull, the inverter by the leads or cables. 

Do not

 strain or bend the cables, protect them from sharp or abrasive    

  items and 

Do not

 stand on them. 

 

9

   Protect cables from heat. long lengths of slack must be gathered and neatly coiled.

 Do not

 place cables where they will endanger

 

 others.

 

8

  

Do not 

hold unsecured workpiece in your hand.

 

8

  

Do not

 get the plasma inverter wet or use in damp or wet locations or areas where there is condensation.

 

8

  

Do not

 touch the workpiece close to the cut as it will be very hot. Allow to cool. The cut edge of the workpiece will also be very

 

 sharp.

 

8

  

Do not

 touch the torch immediately after use. Allow the torch to cool. 

 

9

   When not in use store the unit in a safe, dry, childproof area. 

2.  introDUction

F

eatures an integral compressor yet weighs only 17kg. Inverter power supply fitted with plasma cutter control circuitry. With built in 4mtr plasma 

torch, earth cable and 4mtr gas hose. Features LED display to show the current output and dial adjustment from 15-40Amp. Three indication 

lights show voltage input, amps output and thermal overload. Uses air to strike arc making it suitable for use near electrical equipment. Ideal for 

cutting steel, stainless, galvanised steel, aluminium, copper and brass. IP21S rated. 230V supply.

3.  speciFication

model no: ............................................................. PP40PlUS

Power output: .............................................................

15-40A

duty Cycle: ...................... 20%@40A, 30%@35A, 60%@25A

maximum Cutting Thickness: ....................................... 10mm

Absorbed power: ..........................................................6.9kW

Supply: ...........................................................................230V

Insulation:.............................................................................F

Protection: .................................................................... IP21S

Weight: ........................................................................ 18.5kg

Replacement Consumables:

electrode Short (pack Qty.): ....................... PP40PlUS.e  (5)

nozzle, Short (pack Qty.): ........................... PP40PlUS.n (5)

diffuser (pack Qty.): .................................... PP40PlUS.d (5) 

Safety cap (pack Qty.): .............................PP40PlUS.SC  (2)

4.  contents

4.1.    

Remove contents from carton and check against contents list below.

Original Language Version

© Jack Sealey limited

item

qty.

Plasma cutter 

1

Grounding cable

1

Cutting torch

1

electrode

3

Tip

3

Instruction manual

1

PP40PlUS | Issue:1  29/08/18

Summary of Contents for PP40PLUS

Page 1: ...asma cutting unit must only be carried out by a qualified electrician WARNING Be very cautious if using a generator to power the inverter The generator must be self regulating and stable with regard to voltage waveform and frequency The output must be greater than the power consumption of the inverter If any of these requirements is not met the electronics within the inverter may be affected WARNI...

Page 2: ...red 8 8 DO NOT use the plasma inverter for a task it is not designed to perform 8 8 DO NOT operate the plasma inverter if any parts are damaged or missing as this may cause failure and or personal injury 8 8 DO NOT carry or pull the inverter by the leads or cables DO NOT strain or bend the cables protect them from sharp or abrasive items and DO NOT stand on them 9 9 Protect cables from heat Long l...

Page 3: ... it has been connected correctly and is in good working condition 6 2 Follow all safety advice in Section 1 concerning Electrical and General Safety 6 3 Switch on the unit and observe if operation is normal the fan should start up and the power indication light should be on 6 4 Pull the trigger the cutting operation begins after the cutting plasma pilot arc is made 6 5 CUTTING fig 4 6 5 1 Metal sh...

Page 4: ...welding cutting circuit return paths which may damage the earth circuits of other equipment Original Language Version Jack Sealey Limited Symptom Possible cause Corrective action Power Indicator Light is off after turning on the power supply 1 The light is broken 2 Fuse is blown 3 Not 230V Input Voltage 4 Power supply switch is broken 5 Controlling board or cutter is damaged 1 Replace 2 Replace 3 ...

Page 5: ...specifications and component parts without prior notice Important No Liability is accepted for incorrect use of this product Warranty Guarantee is 12 months from purchase date proof of which is required for any claim Environment Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed o...

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