background image

 

Keep a space between the nozzle and the workpiece. Pressing the nozzle on the workpiece could cause the nozzle to stick, reducing the  

 

smoothness of the cutting action.

 

Keep the torch vertical against the workpiece and watch to make sure the arc is moving along the cutting line.

 

8

 

  Do not 

rapidly switch the torch trigger on and off this will damage the pilot arc system and the work piece.

7.  troUBleshootinG

8.  electromaGnetic compatiBilitY

8.1.    

this eqUipment is in conFormitY with the eUropean stanDarD on the electromaGnetic compatiBilitY    

 

oF arc welDinG eqUipment anD similar processes (e.g. arc anD plasma cUttinG )

8.2.    

protection against interference. 

(e.m.C.) The emission limits in this standard may not, however, provide full protection against 

 

   interference to radio and television reception when the equipment is used closer than 30m to the receiving antenna. In special cases,  

 

   when highly susceptible apparatus is being used in close proximity, additional mitigation measures may have to be employed in order  

 

   to reduce the electromagnetic emissions. 

8.3.    

installation and use

. The user is responsible for installing and using the equipment according to these instructions. If electromagnetic  

 

disturbances are detected, then it shall be the responsibility of the user of the equipment to resolve the situation with the technical    

 

assistance of the supplier. In some cases this remedial action may be as simple as earthing the circuit (see note:). In other cases it    

 

could involve constructing an electromagnetic screen, enclosing the welding power source and the work, complete with associated    

 

input filters. In all cases the electromagnetic the electromagnetic disturbances shall be reduced to the point where they are no longer  

 

troublesome. note: The welding/cutting circuit may or may not be earthed for safety reasons. Changing the earthing arrangements should  

 

only be authorised by a person who is competent to assess whether the changes will increase the risk of injury, e.g. by allowing parallel  

 

welding/cutting circuit return paths which may damage the earth circuits of other equipment. 

  

Original Language Version

© Jack Sealey limited

symptom

possible cause

corrective action

Power Indicator  

light is off after 

turning on the power 

supply.

1. The light is broken.

2. Fuse is blown.

3. not 230V Input Voltage.

4. Power supply switch is broken.

5. Controlling board or cutter is damaged.

1. Replace.

2. Replace.

3. Connect the 240V Input cable.

4. Replace.

5. examine and repair.

Fan doesn’t work 

after turning on the 

power supply.

1. Fan is damaged.

2. Fan’s ground lead is broken.

3. Fan’s blade is blocked

4. Transformer is damaged.

1. Replace.

2. examine and repair.

3. Clean the block.

4. Replace.

Will not cut

1. discharge gap is too big.

2. main controlling board is damaged.

3.Ground lead is broken

1. Adjust to suitable gap.

2. Replace.

3. Replace.

4. examine and repair.

5. examine and repair.

no response after 

turning on the torch 

switch.

1. Switch and ground-lead are broken.

2. Switch board is broken.

3. main controlling board is damaged.

4. Transformer is damaged.

5. Ground lead is broken.

1. examine and repair or replace.

2. examine and repair or replace.

3. examine and repair or replace.

4. Replace.

5. examine and repair.

no response after 

turning on power 

supply.

1. Power cord hooked up wrong.

2. Power supply switch is broken.

3. Fuse is damaged.

4. Transformer is broken.

5. main controlling board is ruined.

1. examine and repair.

2. Replace.

3. Replace.

4. Replace.

5. examine and repair or replace.

Protection indicator 

light comes on.

1. High/low voltage

2. The High/low voltage setting is incorrect.

3. over heating from exceeding the duty cycle.

4. The bad or broken connection in the thermal relay.

5. main PCB board is broken.

1. The tolerant voltage range is 200V ~ 250V. The machine 

will stop working and indicator will come on if the input power 

voltage is not between 220V and 240V AC. Please check the 

voltage with a volt meter.

2. Please open the case to adjust the potentiometer RP3 (for 

high voltage setting or low voltage setting) on the main control 

PCB. note: RP3 should be adjusted clockwise, the RP3 

should be adjusted counter clockwise.

3. Wait until the machine cools down.

4. Repaired by the qualified people.

5. Replace.

PP40PlUS | Issue:1  29/08/18

Summary of Contents for PP40PLUS

Page 1: ...asma cutting unit must only be carried out by a qualified electrician WARNING Be very cautious if using a generator to power the inverter The generator must be self regulating and stable with regard to voltage waveform and frequency The output must be greater than the power consumption of the inverter If any of these requirements is not met the electronics within the inverter may be affected WARNI...

Page 2: ...red 8 8 DO NOT use the plasma inverter for a task it is not designed to perform 8 8 DO NOT operate the plasma inverter if any parts are damaged or missing as this may cause failure and or personal injury 8 8 DO NOT carry or pull the inverter by the leads or cables DO NOT strain or bend the cables protect them from sharp or abrasive items and DO NOT stand on them 9 9 Protect cables from heat Long l...

Page 3: ... it has been connected correctly and is in good working condition 6 2 Follow all safety advice in Section 1 concerning Electrical and General Safety 6 3 Switch on the unit and observe if operation is normal the fan should start up and the power indication light should be on 6 4 Pull the trigger the cutting operation begins after the cutting plasma pilot arc is made 6 5 CUTTING fig 4 6 5 1 Metal sh...

Page 4: ...welding cutting circuit return paths which may damage the earth circuits of other equipment Original Language Version Jack Sealey Limited Symptom Possible cause Corrective action Power Indicator Light is off after turning on the power supply 1 The light is broken 2 Fuse is blown 3 Not 230V Input Voltage 4 Power supply switch is broken 5 Controlling board or cutter is damaged 1 Replace 2 Replace 3 ...

Page 5: ...specifications and component parts without prior notice Important No Liability is accepted for incorrect use of this product Warranty Guarantee is 12 months from purchase date proof of which is required for any claim Environment Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed o...

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